施肥无人机槽轮式排肥器槽轮结构参数优选

    Optimization of the groove wheel structural parameters of UAV-based fertilizer apparatus

    • 摘要: 现有槽轮式排肥器存在低转速下脉动性较强和排量范围较小的问题,较难满足农用无人机低空高速施肥对大排量范围以及排量连续性和准确性的要求。针对以上问题,该研究设计了凹槽形状和凹槽列数不同的排肥槽轮,并利用EDEM仿真模拟和台架试验测试了各槽轮的排量范围以及排肥时的脉动性和准确性,优选出满足无人机施肥要求的排肥槽轮。仿真结果表明,转速为10~40 r/min时,凹槽的截面形状和列数对脉动性影响较大,且直槽槽轮的脉动性较为明显,外切4列和内切5列对脉动的幅度和时间间隔的影响最小。台架试验结果表明,转速为40~120 r/min时,各槽轮排放复合肥和尿素的排量均在17 kg/min以上,且均随转速的增大而增大,能够满足无人机施肥时对排量的需求。方差分析表明凹槽截面形状和凹槽列数的主效应和交互作用对排量的影响均显著(P<0.05),而且会受到转速的干扰。对于复合肥,外切6列、直槽6列和外切5列槽轮的变异系数波动最小,基本稳定在1%以内;内切4列、内切6列和外切4列槽轮的变异系数波动范围稍大,但均在3%以内。对于尿素,内切4列和直槽4列的变异系数波动较大,排量准确性较差,内切6列和直槽6列槽轮的变异系数波动较小,基本稳定在1%以内;直槽5列、内切5列、外切4列、外切5列和外切6列槽轮的变异系数波动范围基本在1%~2%。综合低转速下的排量脉动性和高转速下的排量准确性,为了确保不同转速下的排肥效果,施肥无人机排放复合肥时可选择外切4列槽轮,排放尿素时可选择外切4列或内切5列槽轮。该研究可为施肥无人机的排肥性能研究提供参考。

       

      Abstract: Abstract: Agricultural spraying unmanned aerial vehicles (UAVs) have been emerging to promote mechanized fertilization in recent years. A fertilizer discharging device is one of the most important components in the fertilization machinery. Among them, a groove wheel-type fertilizer discharging device has been widely used, due to the simple structure and the adjustable range of displacement. However, the large fluctuation and low displacement accuracy often occur during fertilizer discharging of groove wheel type fertilizer discharging device for the fertilizing UAV. Harsh requirements also remain on the structure design and installation position of the fertilizer discharging device, where the fertilizing UAV has a small size and limited payload. Therefore, it is of great significance to explore the new groove wheel-type fertilizer discharging device. This study aims to design the groove wheels with different groove shapes and columns, thereby clarifying the interaction between the particles and the groove in a UAV-based fertilizer. A simulation software EDEM was also selected to optimize the fertilizer discharge process of each groove wheel at different rotational speeds. An analysis was then made to determine the influence of groove shape and columns number on the pulsation of fertilizer discharge from the perspective of the amplitude and time interval. The simulation results showed that when the rotational speed was 10-40 r/min, the groove shape and column presented a great influence on the pulsation of the fertilizer discharge, where the amplitude of the pulsation increased, whereas, the time interval decreased, as the rotational speed increased. There was an outstandingly larger pulsation of the groove wheel with the straight groove, compared with the other two kinds of groove wheel. A bench test was conducted to investigate the displacement range of compound fertilizer and urea discharged by each groove wheel, further to determine the accuracy of displacement and the interaction of each influencing factor on the displacement. The test results showed that when the rotational speed was 40-120 r/min, the discharge of the two fertilizers within the speed range of each groove wheel was more than 17 kg/min, meeting the discharge requirements of the fertilizing UAV. The analysis of variance showed that the main effect and interaction of groove shape and column posed a significant influence on the displacement at different rotational speeds (P<0.05), and interfered by rotational speed. In a compound fertilizer, the CVs of the groove wheels E-6, S-6, and E-5 fluctuated smoothly, basically within 1%; the CVs of the groove wheels I-4, I-6, and E-4 fluctuated in a large range, but all within 3%. In the urea, the CVs of the groove wheels I-4 and S-4 fluctuated in a large range, indicating a low accuracy of discharge rate; the CVs of the groove wheels S-5, I-5, E-4, E-5, and E-6 fluctuated within 1%-2%. An optimal fertilizer discharge was achieved at different speeds, considering the discharge pulsation at a low speed and the discharge accuracy at a high speed for the fertilizing UAV. Correspondingly, it was suggested that the E-4 groove wheel can be used for the discharging compound fertilizer, and the E-4 or I-5 groove wheels for discharging urea. Consequently, the structural parameters of the groove wheel in the fertilizer discharging device were optimized to achieve the optimal combination of small pulsation, as well as the accurate and stable discharge of fertilizer. The finding can provide a strong reference to optimize the performance of fertilizer discharging devices in the UAV agricultural spraying system.

       

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