振动磨机磨介特征对小麦麸皮超微粉碎效果的影响

    Effect of grinding medium characteristics of vibration mill on superfine grinding of wheat bran

    • 摘要: 为研究振动磨机磨介的密度、尺寸、形状等特征对小麦麸皮超微粉碎效果的影响,构建具有控温功能的振动粉碎试验平台,基于振动磨机振动特性相同原则设计试验方案,开展小麦麸皮振动冲击粉碎试验。结果表明:磨介密度在麸皮超微粉体产量方面引起的差异率为50.05%;磨介尺寸引起的最大差异率为49.64%;磨介形状引起的最大差异率为70.07%。当磨介质量相同时,低密度氧化锆磨介的麸皮超微粉产量高于高密度不锈钢磨介,且氧化锆磨介的麸皮微粉品质优于不锈钢磨介。随着磨介尺寸的增大,麸皮超微粉体产量呈现出先减小后增大的非线性特征,而麸皮微粉品质却一直下降。随着粉碎时间的增加,圆柱形磨介和球形磨介的麸皮微粉品质先提升后下降,而麸皮超微粉产量却近似呈线性增加,且圆柱形磨介的超微粉产量始终大于球形磨介。球形磨介微粉品质劣化速度大于柱形磨介,但当粉碎时间为1.0 h时,两种磨介的麸皮微粉品质差异率仅为2.26%。磨介特征明显改变了小麦麸皮超微粉碎效果,研究结果在振动磨机超微粉碎性能调控方面具有潜在应用前景。

       

      Abstract: A grinding medium can be generally recognized to determine the superfine impact crushing performance of wheat bran in a vibration mill. Specifically, the impact contact between wheat bran and grinding medium depends mainly on the contact form, spatial position, and filling state of the grinding medium. This study aims to explore the effect of grinding medium characteristics (such as density, size, and shape) on the impact superfine grinding performance of wheat bran in a small vibration mill. A vibration grinding experiment platform was also built with the temperature control system. A specific experimental scheme was designed for the low-temperature circulating pump and pipe fittings, according to the equivalent vibration of the vibration mill. A series of vibration impact grinding experiments of wheat bran were carried out, where the mass fraction of wheat bran powder was selected as the yield index, while the characteristic parameters of wheat bran and the particle size distribution of micro-powder were selected as the quality index. The results showed that there was a very significant effect of grinding medium characteristics on the superfine grinding of wheat bran. Specifically, the maximum yield difference rates of wheat-bran superfine powder were 50.05% caused by the density, 49.64% by the size, and 70.07% by the shape, of the grinding medium. In the case of the same masses of grinding medium with the different densities, the yields of wheat-bran coarse and fine powder were higher for the grinding medium with a high density than those with a low density, whereas, the yields of micro and superfine powder were lower than those with a low density. It demonstrated that the wheat-bran micro powder of grinding medium with a low density presented a better quality than that with a high density. Consequently, the grinding medium with a low density can be widely expected to serve as a better selection for a higher yield of wheat-bran superfine powder. Furthermore, the yields of wheat-bran coarse and fine powder firstly increased and then decreased, with the increase of grinding medium size, whereas, the yields of micro and superfine powder decreased firstly and then increased. More importantly, the quality of wheat-bran micro powder decreased throughout the process, indicating a typical quadratic nonlinear. As such, there was a high demand for the grading of grinding medium to implement the graded progressive grinding, in order to improve the grinding performance of grinding medium with different sizes. In addition, the quality of wheat-bran micro powder with the cylindrical and spherical grinding medium firstly improved and then decreased, with the increase of grinding time. Meanwhile, there was an approximately linear increase in the yield of superfine powder, where the cylindrical grinding medium was always higher than that of the spherical one. Nevertheless, there was a much higher deterioration rate of wheat-bran micro powder with the spherical grinding medium, compared with the cylindrical one. Fortunately, the quality difference of wheat-bran micro powder between the cylindrical and spherical grinding medium was less than 2.26%, when the grinding time reached 1.0 h. Consequently, the cylindrical shape of the grinding medium was preferred to improve the yield of wheat-bran superfine powder. The grinding characteristics can also be expected to significantly change the superfine grinding performance of wheat bran. This finding can greatly contribute to the potential application for the better performance of superfine grinding in a vibration mill, particularly for the industrialized large-scale production of wheat-bran superfine powder.

       

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