半开式叶轮离心泵气液两相条件下内部流动特性分析

    Study on the inner flow characteristics of an inside unshroud impeller centrifugal pump under gas-liquid two phase condition

    • 摘要: 半开式叶轮离心泵输送气液两相流时,其性能经常随入流含气率(α)的增加而下降,主要由内部的气液两相不稳定流动造成。为解决传统欧拉双流体模型不能考虑气泡直径变化及气泡形变的问题,采用一种群体平衡模型(Musig模型)数值计算了某设计比转速为88.6的半开式叶轮离心泵在不同入流含气率下的内部流场,并进行了试验验证。研究结果表明:模型泵在1 000 r/min可输送液体的最大入流含气率为4.6%;α>3%以后,Musig模型由于能表征气泡形态及破碎与聚合过程等气液两相流演化规律,其外特性计算结果比欧拉-欧拉双流体模型准确,且与可视化试验流型测试结果较为吻合;α=4%时扬程系数和效率与试验结果的最大误差分别为1.6%和5%;随着入流含气率的增加,叶轮和蜗壳流道内逐步出现均匀泡状流、聚合泡状流、气穴流和分离流等流型分布,设计流量下α≤1%时以均匀泡状流为主,α=3%时以聚合泡状流为主,α=4%时以气穴流为主,α≥4.2%时出现分离流并逐渐堵塞流道;叶顶间隙是影响泵内气液两相流型分布的重要原因,叶轮流道中存在大尺度漩涡和出口回流现象,且随着含气率的增大越发明显,进而在高含气率区域引发较大的湍动能分布,加剧了泵内部的不稳定流动,最终导致α≥4.6%后的泵空转。该研究可为综合分析离心泵内部不稳定流动规律提供一定参考。

       

      Abstract: Abstract: The unsteady gas-liquid two-phase flow has often posed a great threat to the pump performance, particularly with the increase of inlet gas void fraction during transportation. The traditional two-fluid model cannot consider the variation of bubble diameter and the interaction between bubbles. In this study, a group equilibrium model (Musig model) was proposed to simulate the internal flow in the centrifugal pump with the semi-open impeller under different inlet gas void fractions. The simulation works were then verified by the experimental pump performance and visualization test. Some parameters were obtained, including the pump performance, the bubble distribution in the middle section, and the turbulent kinetic energy distribution under different inlet void fractions at the design flow rate. A proper cause was analyzed for the deterioration of pump performance under a large void fraction, together with the velocity distribution and bubble variation at the tip clearance between blade and pump casing. The results show that the maximum handing ability was 4.6% about the inlet gas void fraction of the model pump at 1000 r/min. When the void fraction was greater than 3%, the Musig model was more accurate to predicate the pump performance, particularly suitable for the evolution of gas-liquid two-phase flow, such as bubble morphology, fragmentation, and polymerization, compared with the Euler-Euler two fluid model. Specifically, the maximum errors of head coefficient and efficiency were 1.6% and 5%, respectively, when the inlet gas void fraction was 4% at a pump design flow rate. Moreover, the predicted bubble distribution and flow pattern were consistent with the visualization experiment. The flow patterns (such as the uniform/polymeric bubble, cavitation, and separated flow) gradually appeared in the impeller and volute channels, with the increase of inlet gas void fraction. There was a mainly uniform distribution of bubble flow inside the channel at a design flow rate when the inlet gas void fraction was less than 1%. The polymeric bubble flow appeared, when the inlet gas void fraction reached 3%. The cavitation flow then dominated, when the inlet gas void fraction reached 4%. Further, the separate flow appeared, when the inlet gas void fraction reached 4.2%, where the flow channel was gradually blocked. The tip clearance was an important parameter to determine the distribution of gas-liquid two-phase flow pattern in the pump, which promoted the bubbles' transposition from the blade pressure side to the suction side. The maximum velocity was distributed at the gap between the impeller outlet and the volute, where was the place with the most bubble aggregation and distribution patterns of gas-liquid two-phase flow. There were the increasing large-scale vortex and outlet reflux in the impeller channel, with the increase of inlet gas void fraction, leading to the large distribution of turbulent kinetic energy in the high void fraction area, where the unstable flow was intensified inside the pump, and finally leading to the pump idling after the inlet gas void fraction reached 4.6%. This finding can also provide a sound reference for the comprehensive analysis of unsteady flow characteristics in a centrifugal pump.

       

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