基于红外辐射的鲜活扇贝开壳方法与参数优化

    Fresh scallop shell opening method and parameter optimization based on infrared radiation

    • 摘要: 针对鲜活扇贝加工中开壳困难、效率低、开壳后贝柱和内部组织损伤严重的问题,提出了一种红外加热开壳方法。在红外加热过程中,贝壳表面温度是影响开壳效果的关键因素,为了保证开壳效果,需对温度进行预测和控制。通过分析红外灯管直接辐射和梯形灯罩间接辐射,建立红外辐射下扇贝表面的参数化热流分布数学模型,研究可控参数包括灯罩侧面倾角、灯罩侧面宽度、灯管安装高度对辐射热流分布的影响,利用MATLAB对模型进行数值模拟。以贝柱区域辐射热流密度占比作为加热效果指标,灯罩侧面倾角、灯罩侧面宽度、灯管安装高度为影响因素,利用Box-Behnken进行多因素模拟优化。结果表明:当灯罩侧面倾角为30°、灯罩侧面宽度为40 mm、灯管安装高度为60 mm时,可以有效提高贝柱区域辐射热流密度占比达到0.584 9。根据优化结果进行温度模拟并进行试验验证,试验结果表明:温度预测结果与实际结果吻合良好,验证了该模型的有效性。开壳效率单列可达15个/min,剥离后贝柱品质较高,感官评分值为97分,能耗为0.027 kW·h/kg。研究结果可为红外加热技术在扇贝自动化加工领域的应用提供理论依据。

       

      Abstract: A shell opening has been the first step for the high-quality shellfish in fresh scallop processing. Most traditional processing, such as manual, mechanical, and steaming, can cause some serious damage to the shellfish. In this study, a novel approach was proposed to open the shell using infrared heating, where the surface temperature of the shell generally determines the opening performance. Correspondingly, a mathematical model was established to predict and control the shell surface temperature distribution during processing. Among them, the infrared heating device consisted of two infrared tubes and a trapezoidal lampshade. The radiation energy of the infrared tube was divided into two parts by the lampshade: the direct radiation of the lamp tube, and the indirect radiation of the lampshade. Therefore, a specific mathematical model was also established for the heat flux density distribution during heating, according to the density of view factor under the two radiation states. As such, the sum was obtained as the total heat flux density distribution on the shell surface. The heat flux ratio was first defined as the proportion of the heat flux of the Adductor Muscle Scar (AMS) region to the total heat flux of the shell surface, which was taken as the index to measure the heating performance during processing. A MATLAB platform was used for the numerical simulation under various conditions using the model, thereby clarifying the influence of the lampshade inclination angle, lampshade side width, and lamp tube installation height on the heat flux ratio. Response surface analysis was also carried out to verify the influence of three parameters on the heat flux ratio under the interaction. It was found that there was a more concentrated distribution of heat flux in the AMS region when the angle of the lampshade was in the range of 30°-60°, the side width of the lampshade was in the range of 30-50 mm, and the height of the lamp tube was in the range of 60-80 mm. The contribution proportion rate of heat flux was also gained to evaluate the performance under the three heating parameters. An optimal combination of parameters was achieved as follows: the angle of the lampshade was 30 °, the side width of the lampshade was 40 mm, the installation height of the lamp tube was 60 mm, and the heat flux ratio was 0.584 9. In this case, the temperature distribution on the surface of the scallop was then predicted, where the heat flux model was taken as the boundary condition. The numerical simulation results show that there was a relatively concentrated temperature distribution in the vicinity of the scallop column, and the temperature at a single point increased linearly with time. There was also a larger slope of the temperature rise curve, with the increase of lamp power during heating. Meanwhile, an infrared heating test was performed on the 100 fresh scallops. The test results showed that: the shell opening efficiency reached 15 per minute, the opening temperature was maintained at 85-98 ℃, the internal skirt tissue shrinkage rate was low, the shellfish quality was high, and the sensory score of opening effect was 97 points, indicating the temperature measurement in better agreement with the simulation, thus verifying the effectiveness of the model. Consequently, the temperature distribution model can provide a theoretical basis for the application of infrared heating in automatic scallop processing.

       

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