缓沉性水产膨化饲料加工工艺参数优化

    Optimization of the process parameters for slow-sinking extruded aquatic feed

    • 摘要: 该研究旨在研究不同加工工艺参数对缓沉性水产膨化饲料品质指标的影响规律,优化缓沉性水产膨化饲料的加工工艺参数。采用中心组合试验设计,选取调质物料含水率、膨化机螺杆转速和模头温度3个因素,吨料开孔面积固定为450 mm2/(t·h),调质物料含水率在23%~27%,模头温度范围在100~140 ℃,膨化机螺杆转速范围在180~300 r/min,对加工工艺参数进行优化。试验结果表明:随着调质物料含水率的升高,膨化饲料的容重逐渐降低,膨化率逐渐升高,在螺杆转速相同的条件下,不同模头温度的沉降速度的差异逐渐增大。随着模头温度的升高,膨化饲料的容重逐渐降低,膨化率逐渐升高,沉降速度逐渐降低,10 min沉水率先升高后降低。随着螺杆转速的增大,能耗逐渐升高,在调质物料含水率为23%~25%时,初始沉水率逐渐增大;当调质物料含水率大于25%时,10 min沉水率呈现先减小后增大的趋势。调质物料含水率和螺杆转速的交互项与初始沉水率呈负相关。调质物料含水率和模头温度的交互项与10 min内下沉率呈负相关。优化工艺参数:调质物料含水率为27%,模头温度110.68 ℃,螺杆转速265 r/min,在此条件下,平均容重为533.17 g/L,沉降速度为7.10 cm/s,初始沉水率为70.33%,10 min沉水率为99.00%。研究结果可为饲料企业生产缓沉性水产膨化饲料提供参考依据。

       

      Abstract: Abstract: A fish feed extruder has been widely used to process a variety of raw ingredients into the pellets for the floating or sinking aquatic feed. The extrusion generally requires higher levels of moisture, heat, and pressure than pelleting. The purpose of this experiment was to clarify the effects of processing parameters on some quality indicators, including the bulk density, the expansion ratio, the energy consumption, the sinking speed, and the sinking ratio. The optimal processing parameters were then obtained for the slow-sinking aquatic feed during extrusion. A central composite experimental design was used to determine three factors: the moisture content of mash feed after conditioning, the screw speed of the extruder, and the die temperature. A total of 20 groups of processing experiments were carried out, where each factor was set at five levels. The processing parameters of slow-sinking extruded aquatic feed were optimized, where the hole area per ton was fixed at 450 mm2/(t·h), the moisture content was ranged from 23% to 27%, the die temperature was from 100 ℃ to 140 ℃, and the screw speed of the extruder from 180 r/min to 300 r/min. The experiment results showed that the bulk and unit densities of the extruded feed pellets decreased, whereas, the expansion ratio increased significantly, with the increase of moisture content of the mash feed after conditioning. The difference in sinking speed increased at various die temperatures under the same screw speed. Specifically, the bulk density and the sinking speed decreased, but the expansion ratio increased, while the 10 min sinking ratio first increased and then decreased, with the increase of die temperature. The energy consumption increased significantly, as the screw speed increased. The initial sinking ratio increased at the moisture content between 23%-25%. Once the moisture content was higher than 25%, the 10 min sinking ratio decreased first and then increased. It infers that the interaction between the moisture content and screw speed posed a negative correlation with the initial sinking ratio, the same as the interaction between the moisture content and die temperature with the sinking ratio within 10 min. Therefore, the optimal process parameters were achieved for the ideal quality of slow-sinking extruded aquatic feed, where the moisture content of material after conditioning was 27%, the die temperature was 110.68 ℃, and the screw speed was 265 r/min. In this case, the bulk density was 533.17 g/L, the sinking speed of extruded aquatic feed was 7.10 cm/s, the sinking ratio was 70.33% at 0 min and 99% at 10 min. The findings can provide a strong reference for the production of slow-sinking extruded aquatic feeds.

       

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