棉花精量穴播器取种状态监测系统设计与试验

    Design and experiments of seed pickup status monitoring system for cotton precision dibblers

    • 摘要: 针对棉花精量穴播作业过程中取种、排种不畅造成空穴的问题,该研究开发了一种棉花精量穴播器取种状态监测系统。以齿盘式穴播器为对象,在分析其工作过程的基础上,确定监测点位置。采用激光对射型传感器和霍尔传感器作为信息监测元件,用STM32单片机实现合格穴数和空穴率的计算,通过nRF24L01无线通信模块实现人机交互终端数据交互,并进行室内和田间试验。台架试验表明,在穴播器工作转速30~45 r/min范围内,系统转动圈数监测精度不变,为100%,合格穴数监测精度达到97%以上,空穴数监测精度达到93%以上,监测系统的准确性满足使用要求。田间试验结果表明,光照对监测系统无影响,合格穴数监测精度最低为96.17%,空穴数监测精度最低为93.11%,与台架试验相比,系统精度下降不超过1个百分点。系统监测与人工实测的合格穴数、空穴数的F值0.05,系统监测值与人工实测值差异不显著。该研究提出的齿盘取种性能的监测方法有效可行,开发的取种状态监测系统在田间作业时具有良好的准确性和稳定性,满足棉花精量穴播器取种状态监测的要求,对促进棉花精量穴播作业自动化、智能化具有重要意义。

       

      Abstract: A seed planting dibbler has been commonly used to make holes for transplants and bedding plants. However, the dibbler rolls with the ground can be easy to vibrate for the undesired empty hole in the seed row during sowing operation, particularly when turning or moving forward, due to the harsh working environment. Furthermore, the empty hole cannot be found in time, where the dibbler can be completely closed inside, leading to a large area of empty holes for the yield reduction when sowing cotton. A cotton precision dibbler has been a high demand to deal with the empty holes caused by the seed extraction and discharge during hole sowing operation. In this study, a new monitoring system was developed for the seed pickup in a precision dibbler during cotton sowing. The position of the monitoring point was first determined in the working process of the toothed disk dibbler. The indoor and field tests were then conducted, where the laser alignment and Hall sensors were used as the monitoring elements, an STM32 microcontroller was used to calculate the number of qualified holes and the empty hole rate, and an nRF24L01 wireless communication module was for the human-machine interaction terminal data interaction. The bench test showed that the monitoring accuracy was not less than 97% and 93.48% for the numbers of qualified and empty holes, respectively, as the working speed of the dibbler increased in the range of 30-45 r/min. Specifically, the overall monitoring accuracy was not less than 96.17% and 93.11% for the number of qualified and empty holes, with the increase of the sower travel speed in the range of 2.5-4 km/h. It infers that the monitoring system of seed extraction fully met the requirements of cotton sowing. Moreover, the lighting did not affect the monitoring system. More importantly, the accuracy of the monitoring system decreased by no more than 1%, compared with the bench test. A chi-square test was also performed on the system monitoring and manual measurement data samples using F-test. It was found that F0.05 for the number of qualified and empty holes of system monitoring and manual measurement, indicating excellent accuracy and stability under field operation. Anyways, the monitoring system can be effective and feasible for the seed extraction performance of the tine disc, fully meeting the requirements of seed extraction monitoring in the cotton precision dibbler. The finding can also provide a strong reference to promote the automation and intelligence of cotton precision hole sowing.

       

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