于贤龙, 张宗超, 赵峰, 贾振超, 孙庆运, 肖红伟, 张卫鹏, 王鹏飞. 基于介质湿度控制的苹果片红外漂烫传热模拟与试验[J]. 农业工程学报, 2022, 38(11): 326-334. DOI: 10.11975/j.issn.1002-6819.2022.11.036
    引用本文: 于贤龙, 张宗超, 赵峰, 贾振超, 孙庆运, 肖红伟, 张卫鹏, 王鹏飞. 基于介质湿度控制的苹果片红外漂烫传热模拟与试验[J]. 农业工程学报, 2022, 38(11): 326-334. DOI: 10.11975/j.issn.1002-6819.2022.11.036
    Yu Xianlong, Zhang Zongchao, Zhao Feng, Jia Zhenchao, Sun Qingyun, Xiao Hongwei, Zhang Weipeng, Wang Pengfei. Simulation and experiment on the heat transfer of infrared blanching for apple slices based on medium humidity control[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(11): 326-334. DOI: 10.11975/j.issn.1002-6819.2022.11.036
    Citation: Yu Xianlong, Zhang Zongchao, Zhao Feng, Jia Zhenchao, Sun Qingyun, Xiao Hongwei, Zhang Weipeng, Wang Pengfei. Simulation and experiment on the heat transfer of infrared blanching for apple slices based on medium humidity control[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(11): 326-334. DOI: 10.11975/j.issn.1002-6819.2022.11.036

    基于介质湿度控制的苹果片红外漂烫传热模拟与试验

    Simulation and experiment on the heat transfer of infrared blanching for apple slices based on medium humidity control

    • 摘要: 为了揭示空气介质对苹果片红外漂烫的传热作用机制以及对膨化干制的影响,该研究将介质湿度控制技术用于苹果片红外漂烫预处理中,利用数值模拟方法并结合苹果漂烫干燥试验,解析不同介质湿度下苹果片红外漂烫的传热传质规律,探究基于介质湿度控制的红外漂烫预处理对干燥效率和膨化干燥后产品色泽的影响。研究结果表明,基于红外辐射与对流传热原理的数学模型,并考虑物料水分蒸发与蒸汽冷凝能够较好描述红外漂烫的传热传质过程。物料含水率与温度模拟结果的相对误差为0.54%和0.39%。在恒定120℃红外加热温度下,介质相对湿度对苹果片红外漂烫的热质传递、漂烫后干燥效率与产品色泽均具有明显的影响。在低湿的状态下(1%相对湿度)进行红外漂烫,物料表面水分快速向空气介质中蒸发扩散,伴随的水分蒸发耗热量占物料吸热总量的40%,致使物料升温缓慢。将介质湿度提高至50%相对湿度能够抑制苹果片表面的水分蒸发,同时介质中水蒸气冷凝放热能够大幅提高漂烫初期的物料升温速度,漂烫120 s后物料中心温度迅速提高至86.8℃。因此,提高红外漂烫的介质湿度能显著提高漂烫后苹果片干燥速率与产品色泽。与1%相对湿度相比,在120℃、50%相对湿度下红外漂烫后苹果片的预干燥时间缩短了8.3%,苹果片干燥的色差值与褐变指数分别降低了55.6%和37.4%,护色效果优于热水漂烫。研究结果为苹果片等果蔬高质高效干燥的红外漂烫预处理工艺开发提供了新思路。

       

      Abstract: Infrared blanching is a new pretreatment method for fruits and vegetables apple slices drying. However, the influence of the air medium properties on the infrared blanching is not clear, which is not conducive to developing the infrared blanching technology. In order to reveal the mechanism of the heat and mass transfer of infrared blanching pretreatment of apple slices and that effects on the drying process, the air medium humidity control technology was used in infrared blanching of apple slices in this paper. Numerical simulation was used to analyze the law of heat and mass transfer during infrared blanching of apple slices under different air relative humidity. The convection heat and mass transfer between air and material was obtained by Newton's law of cooling, and the radiation heat transfer between infrared radiation source and material was solved by Stefan-Boltzmann's law. According to Fick's diffusion law and Fourier's heat conduction law, the moisture diffusion and heat transfer in apple slice were calculated. The effect of infrared blanching under medium humidity control on drying efficiency and the color of products were studied by combining blanching and drying experiments. The results showed that the heat and mass transfer of infrared blanching for apple slices could be described by the mathematical model, which based on the heat transfer of infrared radiation and air convection, and considering moisture evaporation and vapor condensation. The model fitted well with the apple slice moisture and temperature data with average relative errors of 0.54% and 0.39%, respectively. The heat and mass transfer during infrared blanching involved the interaction of infrared radiation source, air medium and apple slice. At constant 120℃ of infrared heating temperature, the relative humidity of medium had effect on the heat and mass transfer during infrared blanching, drying rate after blanching, and product quality. Under the condition of low humidity (1% relative humidity), the water vapor partial pressure of the air medium was lower than that of the material surface. The moisture in material was transferred from the surface of the material to the air medium via diffusion, and the heat consumption of water evaporation accounted for 40% of the total absorbed heat of material, resulted in slow heating rate of material. At the constant temperature, the higher relative humidity, the more water vapor content in the equal amount of dry air. Increasing the relative humidity of the medium to 50% could effectively restrain the water evaporation of the apple slice that could greatly improve the heating rate of material at the initial stage of blanching. In 50% relative humidity, The center temperature of the material increased to 86.8℃ after blanching for 120 s. The drying rate and color quality of the apple chips could be improved by infrared blanching under high air relative humidity. Compared with 1% relative humidity, the pre-drying time of the apple slice was shortened by 8.3% under 50%IRB, and color difference and browning index of apple slice were reduced by 55.6% and 37.4%, respectively. The results provided a new idea for the development of infrared blanching pretreatment technology of fruits and vegetables to achieve high quality and efficient drying.

       

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