拖拉机液压机械无级变速器综合模式切换规律

    Switching of the comprehensive mode for the hydro-mechanical continuously variable transmission of a tractor

    • 摘要: 为兼顾装备液压机械无级变速器(Hydro-mechanical Continuously Variable Transmission,HMCVT)的拖拉机动力性及经济性,该研究制定了一种同时考虑动力性与经济性的综合模式切换规律。针对采用液压机械无级变速器的拖拉机,分别建立了发动机模型、HMCVT模型以及考虑驱动轮滑转率的拖拉机动力学模型。在分析了其经济性与动力性模式切换规律的基础上,引入动力性与经济性权重系数,采用模糊推理和基于分解的多目标进化算法(Multi-objective Evolutionary Algorithm Based on Decomposition,MOEA/D)制定了拖拉机液压机械无级变速器综合模式切换规律。仿真与试验结果表明:与动力性模式切换规律相比,综合模式切换规律在纯液压模式(H模式)切换至液压机械模式1(HM1模式)时驱动力降低了11.13%,在HM1切换至液压机械模式2(HM2模式)时驱动力降低了7.29%,较H切换至HM1模式时减少了3.84个百分点;与经济性模式切换规律相比,综合模式切换规律在H切换至HM1模式时燃油消耗率增加了0.46%,在HM1切换至HM2模式时燃油消耗率增加了0.85%,较H切换至HM1模式时增加了0.39个百分点,使拖拉机能够在保持良好经济性的同时能获得较好的动力性。表明所制定的综合模式切换规律能根据油门开度识别出驾驶员的操作意图,满足驾驶员在不同工况下对动力性实际需求的同时,也能表现出较好的经济性。研究结果可为拖拉机液压机械无级变速器模式切换规律制定提供一定的理论参考。

       

      Abstract: Abstract: This study aims to improve the contradiction between the power and economy of tractor in field operation. A comprehensive mode switching mode was developed for the tractor with the hydro-mechanical continuously variable transmission (HMCVT). The engine torque and fuel consumption model, the HMCVT model, and the tractor dynamic model were built to consider the slip rate of the driving wheel. The economic and dynamic mode switching was introduced the weight coefficient for the power and economy under different working conditions. At the same time, the economic and dynamic speed of mode switching was taken as the constraint of comprehensive mode switching speed. The weight coefficient was solved by the fuzzy reasoning, according to the throttle opening and speed. The multi-objective evolutionary and decomposition were used to optimize the weight coefficient to deal with the comprehensive mode switching speed under different throttle opening. Then, the comprehensive mode switching was worked out. The dynamic and economic performance, as well as the comprehensive mode switching were applied to the mode switching strategy module for the simulation and comparative analysis. The simulation results show that the mode switching speed and the fuel consumption rate of comprehensive mode switching were between the power and economic mode switching under the throttle opening of 0.5, compared with the economic mode switching. The speed of mode switching was reduced under the comprehensive mode switching, indicating the less power loss, and the improved power performance, compared with the dynamic mode switching. There was the lower fuel consumption rate corresponding to the mode switching speed of the comprehensive mode switching, indicating the improved economy. The comprehensive mode switching presented both the power and economic mode switching. The mode switching speed was adjusted in the real time, according to the actual operating conditions of the tractor, indicating a reasonable distribution of power and economy. Meanwhile, the mode switching test was conducted on the experimental bench to verify the accuracy of the comprehensive mode switching, where the throttle opening was set as 0.5. Correspondingly, the simulation data was basically consistent with the experimental data. Therefore, the tractor can be expected to switch the mode, according to the set comprehensive mode switching at high speed and large throttle opening, which verified the effectiveness of the comprehensive mode switching. Therefore, the comprehensive variable speed can fully meet the demand of power performance and economy of tractor under different working conditions. The findings can also provide a theoretical reference to formulate the mode switching in tractors.

       

    /

    返回文章
    返回