联合整地机匀土旋平刀辊设计与试验

    Design and tests of the soil moving and leveling blade roller for combined tilling machines

    • 摘要: 为解决联合整地机破茬翻埋作业后地表平整度低、土壤分布不均匀的问题,该研究设计了分段反螺旋式匀土旋平刀辊,提出田口法结合离散元仿真的刀辊参数设计思路。首先定性分析并确定了影响刀辊轴向运土和抛土的关键因素及水平;然后以作业后地表平整度为优化目标,以沙壤土和黏壤土为噪声因子,利用田口法设计试验并进行离散元仿真,得出适应不同土壤类型的最优参数组合为:刀轴转速300 r/min、螺旋升角70°、旋耕刀型号IT245、刀轴直径80 mm、刀座间距62 mm、旋耕刀双螺旋排布,此时地表平整度仿真值为14.2 mm。以最优参数组合制造样机并进行田间验证试验,作业后地表平整度为11.6 mm、土壤分布均匀度为92.6%、耕深稳定性系数为93.2%、破土率为86.4%,优于小麦种植对耕整地的要求,所设计的刀辊有效。研究结果可为联合整地机刀辊设计提供参考。

       

      Abstract: Combined tillage can be utilized to implement two or more tillage operations in the field at the same time. The efficient and potential way can be widely used to reduce soil compaction, labor, and fuel cost. However, the current combined tilling machine cannot fully meet the harsh requirement of better surface flatness and soil distribution after stubble breaking and burying operation. In this study, a piecewise anti-helix blade roller was designed to improve the parameter robustness using Taguchi method and discrete element simulation. Firstly, the structural scheme of moving and leveling soil blade rollers was designed, according to the M-shaped surface produced by the ordinary blade roller in the previous generation prototype test. Specifically, the gearbox was put in the middle of the frame with a blade roller at each side. Each blade roller was designed as two sections with opposite and unequal lengths of spiral directions. As such, the middle and each side ridge ditches were filled for the moving and leveling of the two raised soil ridges that formed by the burying operation. Secondly, some key factors were qualitatively analyzed to optimize the work parameters of the piecewise anti-helix blade roller. The specific level of the factor was determined in the axial soil transportation and throwing off the blade roller. Taguchi method was used to design the test scheme, where the surface flatness was taken as the optimization objective, and the sandy loam and clay loam were the noise factors. The three-dimensional models were established using the test parameters after the discrete element simulation. The optimal combination of parameters was obtained suitable for the different soil types. Specifically, the cutter shaft speed and diameter, the screw angle, and the blade seat spacing were 300 r/min, 80 mm, 70°, and 62 mm, respectively. The blade roller structure was the double helix mode, with the rotary blade model of IT245. The soil operation was then simulated under the optimal combination in the farm test field. The surface flatness was achieved at 14.2mm, indicating the robustness of the optimal parameter of the blade roller. Finally, the prototype was manufactured with the optimal combination of parameters, and then verified by the field test. After that, the surface flatness, soil distribution uniformity, stability coefficient of rotary tillage depth, and soil breaking rate were 11.6 mm, 92.6%, 93.2%, and 86.4%, respectively, which were better than the requirements of wheat cultivation for the tillage and land preparation. The better performance of the blade roller was achieved under the optimal combination of parameters. The finding can provide a promising approach to designing the blade roller in a combined tilling machine.

       

    /

    返回文章
    返回