泵站侧向进水前池几何参数优化

    Optimizing the geometric parameters for the lateral inflow forebay of the pump sump

    • 摘要: 为了减少泵站侧向进水结构内的不良流态,提高泵组运行效率,基于计算流体力学(Computational Fluid Dynamics,CFD)和响应面法(Response Surface Method,RSM)对泵站侧向进水前池进行几何参数优化。采用参数化设计对泵站侧向进水前池进行建模,通过与Workbench关联以对侧向进水前池的扩散角α、坡度β以及转向角γ实现指定值,采用典型Box-Behnke设计(Box-Behnke Design,BBD)方法得到17组三因素三水平试验方案,利用响应面法建立喇叭管出口断面流速分布均匀度与侧向进水前池扩散角α、坡度β以及转向角γ的回归方程,以最大出口断面流速分布均匀度为响应目标,确定最优参数组合,并将最优侧向进水结构的内部流动特性同原模型进行对比分析。研究结果表明,扩散角α、坡度β以及转向角γ对喇叭管出口断面流速分布均匀度具有显著影响(P<0.05),扩散角α与转向角γ的交互项对出口断面流速分布均匀度耦合作用显著,扩散角10°~13°、坡度8°~9°、转向角74°~75°时喇叭管出口断面流速分布均匀度达到最优。同原模型相比,优化后的侧向进水结构在设计水位下,断面流速分布均匀度至少提高23.41个百分点,流速加权平均偏流角提高13.95°,在低水位下断面流速分布均匀度至少提高18.30个百分点,流速加权平均偏流角提高14.79°,流道内没有偏斜流和大面积回流产生。该研究对于促进泵站侧向进水结构的优化设计具有一定的参考意义。

       

      Abstract: Lateral inflow forebay is inevitably utilized to connect the diversion and inlet passage in water transport engineering, because of geographical and construction constraints. However, the flow in the lateral inlet forebay is very easy to generate undesirable flow patterns (such as the flow separation and backflow) leading to vibration and low operating efficiency. In this study, the geometric parameters were optimized for the lateral inlet forebay of the pump sump using Computational Fluid Dynamics (CFD) and Response Surface Method (RSM), in order to improve the flow pattern for the high efficiency of the pump unit. Firstly, the parametric design was realized for the lateral inflow forebay of the pump sump using the 3D modeling software NX 10.0. There were the specified parameters associated with the Workbench, such as the diffusion angle α, slope β, and turning angle γ of the lateral inlet forebay. Secondly, the typical Box-Behnke Design (BBD) was selected to determine the three factors and three levels test. 17 groups of test schemes were obtained to simulate the flow field of the lateral inlet structure under the Fluent platform. Thirdly, the optimization target was selected as the uniformity of velocity distribution at the horn tube outlet section. The second-order polynomial regression equation was utilized to establish the regression equation of velocity distribution uniformity at the horn tube outlet section and geometric parameters, namely the diffusion angle α, slope β, and turning angle γ of the lateral inlet forebay. Subsequently, the significance of the regression equation was evaluated by the analysis of variance. As such, the regression equation reflected the relationship between the response values and factors. The maximum uniformity of velocity distribution at the outlet section was selected as the response target to determine the optimal parameter combination. Finally, the internal flow characteristics of the optimal lateral inlet structure were compared with the original model, including the uniformity of velocity distribution and the velocity-weighted average drift angle. Results indicate that there was a significant influence of the diffusion angle α, slope β, and turning angle γ on the velocity distribution uniformity at the horn tube outlet section. Among them, the most significant was the turning angle γ, whereas, the less significant was the slope β. Furthermore, there was no significance of the slope β, and the turning angle γ on the coupling effect of velocity distribution uniformity at the outlet section. By contrast, the diffusion angle and turning angle posed the most significance on the coupled uniformity of velocity distribution at the outlet section, in terms of the interaction between the diffusion angle α, and slope β. Moreover, there was the greatest influence of the interaction between the diffusion angle α and the turning angle γ. But, the least influence was found in the interaction between the diffusion angle α and the slope β. An optimal uniformity of the velocity distribution was achieved at the horn tube outlet section under the lateral inlet forebay with the diffusion angle α of 10°-13°, the slope β of 8°-9°, and the turning angle γ of 74°-75°. Compared with the original model, the cross-sectional velocity distribution uniformity of the optimized lateral inlet structure under design water level increased by 23.41 percentage points at least, and the velocity-weighted average drift angle increased by 13.95°, similarly, under low water level, the cross-sectional velocity distribution uniformity of the optimized lateral inlet structure increased by 18.30 percentage points at least, and the velocity-weighted average drift angle increased by 14.79°. More importantly, there was no deflected flow and large-area reflux in the channel. These findings can provide the positive significance to promote an optimal design of the lateral inlet structure of the pump sump.

       

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