王相友, 吕丹阳, 任加意, 张蒙, 孟鹏祥, 李学强. 装袋型马铃薯联合收获机清选装置研制[J]. 农业工程学报, 2022, 38(Z): 8-17. DOI: 10.11975/j.issn.1002-6819.2022.z.002
    引用本文: 王相友, 吕丹阳, 任加意, 张蒙, 孟鹏祥, 李学强. 装袋型马铃薯联合收获机清选装置研制[J]. 农业工程学报, 2022, 38(Z): 8-17. DOI: 10.11975/j.issn.1002-6819.2022.z.002
    Wang Xiangyou, Lyu Dangyang, Ren Jiayi, Zhang Meng, Meng Pengxiang, Li Xueqiang. Design and parameter optimization of the cleaning device for a bagged potato combine harvester[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(Z): 8-17. DOI: 10.11975/j.issn.1002-6819.2022.z.002
    Citation: Wang Xiangyou, Lyu Dangyang, Ren Jiayi, Zhang Meng, Meng Pengxiang, Li Xueqiang. Design and parameter optimization of the cleaning device for a bagged potato combine harvester[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(Z): 8-17. DOI: 10.11975/j.issn.1002-6819.2022.z.002

    装袋型马铃薯联合收获机清选装置研制

    Design and parameter optimization of the cleaning device for a bagged potato combine harvester

    • 摘要: 针对现有马铃薯联合收获机清选装置除杂率低、伤薯率和破皮率高等问题,该研究以装袋型马铃薯联合收获机为基础,设计了一种适用于黏重土壤条件下的清选装置。该装置通过清选辊与光辊交替排列、两辊差速转动的形式,提升了对马铃薯收获物的清选效果。采用Box-Benhnken响应面试验设计理论,以上料量、装置倾角、清选辊转速、光辊转速、辊距和相对高度为影响因素,以伤薯率、破皮率及除杂率为作业质量评价指标,进行六因素三水平正交试验。建立各影响因素与指标之间的回归数学模型,并分析各因素对响应值的交互影响,同时对模型进行优化求解,获得最优参数组合为:上料量4.3 kg/s、装置倾角10.3°、清选辊转速119 r/min、光辊转速148 r/min、清选辊与光辊的辊距16.8 mm、两辊相对高度40.5 mm,对应的伤薯率为1.06%、破皮率为0.54%、除杂率为96.15%。对优化结果进行田间验证试验,试验结果表明,在最优参数组合下,伤薯率为1.10%、破皮率为0.55%、除杂率为95.04%,满足马铃薯联合收获机的作业性能要求。研究结果可为黏重土壤条件下马铃薯联合收获机清选装置结构设计提供参考。

       

      Abstract: Abstract: In response to the problems of low impurity removal rate, high potato injury rate, and high breakage rate of the existing potato combine harvester cleaning device, this study designed a cleaning device based on a bagged potato combine harvester for viscous soil conditions. The two rollers rotated at different speeds to clean potatoes by rubbing. Box-Benhnken response surface experimental design theory was used to conduct an orthogonal test. The feeding volume, device inclination, cleaning roller speed, smooth roller speed, roller distance, and relative height were selected as the testing factors. The potato injury rate, breakage rate, and impurity removal rate were selected as the evaluation indexes. The regression mathematical model between each influencing factor and index was established, and the interaction effect of each factor on the response value was analyzed. At the same time, the model was comprehensively optimized. When the feeding rate was 4.3 kg/s, the device inclination angle was 10.3°, the cleaning roller speed was 119 r/min, the smooth roller speed was 148 r/min, the roller distance was 16.8 mm, the relative height was 40.5 mm, the potato injury rate was 1.06%, breakage rate was 0.54%, and impurity removal rate was 96.15% respectively. Field verification tests were conducted on the optimized results. Under the combination of optimal parameters, the potato injury rate was 1.10%, the breakage rate was 0.55% and the impurity removal rate was 95.04%. All evaluation indexes were close to the predicted values and met the operational performance requirements of potato combine harvesters. The study is beneficial to the structural improvement and operation parameters optimization of the cleaning device for potato combine harvester.

       

    /

    返回文章
    返回