陈忠加, 卢丰源, 雷雯雯, 王青春. 基于强迫对流的热风干燥烘房送风速度及温度优选[J]. 农业工程学报, 2022, 38(Z): 37-46. DOI: 10.11975/j.issn.1002-6819.2022.z.005
    引用本文: 陈忠加, 卢丰源, 雷雯雯, 王青春. 基于强迫对流的热风干燥烘房送风速度及温度优选[J]. 农业工程学报, 2022, 38(Z): 37-46. DOI: 10.11975/j.issn.1002-6819.2022.z.005
    Chen Zhongjia, Lu Fengyuan, Lei Wenwen, Wang Qingchun. Air supply velocity and temperature optimization of hot air drying room based on forced convection[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(Z): 37-46. DOI: 10.11975/j.issn.1002-6819.2022.z.005
    Citation: Chen Zhongjia, Lu Fengyuan, Lei Wenwen, Wang Qingchun. Air supply velocity and temperature optimization of hot air drying room based on forced convection[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(Z): 37-46. DOI: 10.11975/j.issn.1002-6819.2022.z.005

    基于强迫对流的热风干燥烘房送风速度及温度优选

    Air supply velocity and temperature optimization of hot air drying room based on forced convection

    • 摘要: 农业机械零部件烘房的温度及温度均匀性是影响涂料烘干的重要因素。针对所设计的零部件烘房存在平均温度低于目标温度和烘房工作区前后部温度低于中部温度的问题,该研究采用计算流体力学(Computational Fluid Dynamics,CFD)方法,建立烘房的模型,进行不同送风参数下速度场和温度场分布的仿真和优化。仿真值与试验值差值最大2.83 ℃,误差不超过2.5%,仿真结果准确可靠,可为送风参数的优化提供参考。仿真和试验结果表明,在60~150 ℃的温度区间对送风温度进行线性调整,可以显著提升烘房平均温度,减小平均温度与目标温度差值;送风速度对温度提升有促进作用,送风速度从14 m/s提高至17 m/s时,温度提升效果较好,送风速度从17 m/s提升20 m/s时,温度没有明显提高。送风参数组合方案为温度62.3 ℃风速14 m/s、温度93.2 ℃风速14 m/s、温度124.1 ℃风速20 m/s、温度155 ℃风速17 m/s时符合烘房温度和温度均匀性要求;针对仿真和试验结果得到烘房前后部相较于烘房中部温度偏低的问题,对前、后部送风口增设了导流板,仿真结果表明导流板的增设能提高温度均匀性。

       

      Abstract: Abstract: The coating has been widely used to protect machine parts from corrosion. The coating of agricultural machinery parts can also improve the reliability and prolong the lifespan of the machines. Drying is therefore the key link for coating parts. However, the temperature and temperature uniformity in the drying room are important factors affecting the drying of coatings. There are two major problems with the designed drying room: the average temperature of the drying room is lower than the target temperature, and the temperature in the front and rear of the drying room is lower than that in the middle. As a solution, velocity and temperature fields are optimized with theoretical analysis and computational fluid dynamics at an early stage. At a later stage, six temperature sensors are installed in different locations on the 0.6 and 0.8 m monitoring surfaces. After the temperature reached the set value and was maintained for 30 minutes, the data collector recorded the temperature data of each temperature measuring point every 1 minute. 30 groups of temperature values were collected within 30 minutes. Through the data acquisition of the velocity field and temperature field, the test results were compared with the simulation results. Comparative analysis of simulation and test results showed that the air supply temperature promoted the temperature rise. Linear adjustment of air supply temperature in the temperature range of 50-150 °C significantly increased the average temperature and reduced the difference between the average temperature and the target temperature. In addition, the air supply speed had a promotion effect on the temperature rise. The temperature rise effect was better when the air supply speed increased from 14 m/s to 17 m/s. However, the temperature did not increase significantly when the air supply speed increased from 17 m/s to 20 m/s. There are 12 combinations of air supply temperature and speed parameters, among them, the wind speed is 14 m/s when the temperature is 62.3 °C, 14 m/s when the temperature is 93.2 °C, 20 m/s when the temperature is 124.1 °C, and 17 m/s when the temperature is 155 °C meet the temperature and temperature uniformity requirements of the drying room. The maximum difference between the simulation and test values was 2.83 °C, and the temperature error was less than 2.5%. Therefore, the simulation results are accurate and reliable, providing a reference for optimizing air supply parameters. Furthermore, a deflector was added to both ends of the air supply port in the front and rear of the drying room because the temperature in the front and rear was lower than that in the middle. The front and rear parts of the air supply outlets provide three different angles of the deflector so that we can study the partition of the temperature control. The simulation results show that when the angle was set to 30°, the deflector improved temperature uniformity to the front and rear of the drying room. The test results can verify the reliability of the CFD method. CFD method provides a theoretical basis for the structural design and parameter selection of agricultural machinery parts drying room to reduce the research cost and realize the scientific and efficient technical application.

       

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