小麦麸皮结构层拉伸力学试样的手工制备方法探讨

    Exploration on manual preparation of the tensile mechanical test samples of wheat bran structural layers

    • 摘要: 制备小麦麸皮结构层试样是开展其机械特性拉伸试验的前提条件。能否利用手工剥离方法实现中间层和糊粉层的完整分离是制备小麦麸皮结构层试样的关键步骤,并形成了"两层说"和"三层说"的观点。该研究结合小麦麸皮结构层试样的制备要求,从小麦麸皮的显微组织结构、几何尺寸特性、实际剥离情况、宏观机械特性和杨氏模量复合法则等方面探讨了手工分离中间层和糊粉层的可行性问题。结果表明:利用手工剥离方法获得完整而纯粹的中间层和糊粉层试样是困难的。同时,明确了"三层说"分离中间层和糊粉层的方法是刮削工艺而不是撕离工艺,导致试样之间互相残留细胞组织,合理解释了两种试样的厚度和机械特性较为接近的原因。基于"两层说"的小麦麸皮结构层拉伸力学试验验证了层合板复合材料混合定律的普适应,表明当前利用"三层说"制备的中间层和糊粉层试样所得的拉伸力学特性参数的准确性不高。以上研究解决了手工分离中间层和糊粉层存在的一些疑惑,为利用小麦麸皮结构层机械特性探究其超微粉碎机理、优化其超微粉碎性能提供指导。

       

      Abstract: Wheat bran is the outer layer of the wheat kernel, particularly as a source of fiber in the food industry. The mechanical properties of the structural layers generally dominate the quality and efficiency of the superfine grinding of wheat bran. The sample preparation of the wheat bran structural layer can be the prerequisite for the tensile test of mechanical properties. Manual stripping can be widely used to completely separate the intermediate and aleurone layer, in order to prepare the wheat bran structural layer samples. The "two-layer theory" and "three-layer theory" have been formed at present. The sample length can reach 8mm using manual stripping without any microscopic device. However, it is still lacking consistence in the actual manual stripping of wheat bran structural layers. In this study, the feasible evaluation was performed on the manual stripping of the intermediate and aleurone layer, according to the preparation requirements of wheat bran structural layers. Five aspects were considered, such as the microstructure, geometric characteristics, mechanical properties, actual stripping situation, and the mixing law of Young's modulus of wheat bran. The results showed that it was very difficult to obtain the complete, pure, large-size samples of intermediate and aleurone layers described in the recent research literature by manual stripping without any microscopic device. And the constitutive relations of intermediate layer and aleurone layer given by previous researchers did not satisfy the mixing law of laminate composite. The main reasons were as follows: 1) There was basically no gap between the intermediate and the aleurone layer, resulting in a large contact interface between the two layers. At the same time, since the contact interface between the intermediate and the aleurone layer was a rough surface with concave and convex pits, it was difficult to strip them manually. 2) There were a larger length-thickness ratio and the width-thickness ratio of the intermediate and the aleurone layer, reaching 200:1 and 80:1 respectively. There was a greater interlaminar adhesion between the two layers. 3) similar mechanical characteristic curves were found in the intermediate and the aleurone layer. As such, two kinds of structural layer samples were assumed as the same material, leading to hardly stripping them manually. 4) There were relatively complete intermediate layers after manual stripping, whereas, the aleurone layers were basically debris, failing to meet the length requirement of the wheat bran structural layer samples. At the same time, the stripping of the intermediate and the aleurone layer was considered a scraping process rather than a tearing, according to the "three-layer theory". It infers that there was no pure in the prepared samples of the intermediate and the aleurone layer at present, indicating the residues of cell tissue in each other. Only in this way, an explanation was proposed for the relatively close thickness and mechanical properties of the two kinds of samples. The tensile mechanical test of wheat bran structural layers using the "two-layer theory" was also conducted to verify the universal applicability of the mixing law of Young's modulus of laminated composite materials. The inaccuracy of experimental data was further revealed on the mechanical properties of the intermediate and aleurone layer samples using the "three-layer theory" and the defects of the empirical compound formula of Young's modulus. The above research solved the doubts about the difficulties in manually separating the intermediate and aleurone layer. On the premise that the mechanical properties of wheat bran structural layers are known, the functional relationship between the mechanical properties of wheat bran structural layers and the dynamic parameters of the superfine grinding equipment can be constructed by using finite element and discrete element numerical simulation technology, which can provide basic theoretical guidance for the optimization and improvement of the superfine grinding performance of wheat bran.

       

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