郝志豪, 郑恩来, 李勋, 姚昊萍, 汪小旵, 钱生越, 李伟勋, 朱敏. 免耕播种机旋耕刀耕作性能分析与结构优化[J]. 农业工程学报, 2023, 39(2): 1-13. DOI: 10.11975/j.issn.1002-6819.202209196
    引用本文: 郝志豪, 郑恩来, 李勋, 姚昊萍, 汪小旵, 钱生越, 李伟勋, 朱敏. 免耕播种机旋耕刀耕作性能分析与结构优化[J]. 农业工程学报, 2023, 39(2): 1-13. DOI: 10.11975/j.issn.1002-6819.202209196
    HAO Zhihao, ZHENG Enlai, LI Xun, YAO Haoping, WANG Xiaochan, QIAN Shengyue, LI Weixun, ZHU Min. Performance analysis of the soil-contacting parts for no-tillage planters and optimization of blade structure[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2023, 39(2): 1-13. DOI: 10.11975/j.issn.1002-6819.202209196
    Citation: HAO Zhihao, ZHENG Enlai, LI Xun, YAO Haoping, WANG Xiaochan, QIAN Shengyue, LI Weixun, ZHU Min. Performance analysis of the soil-contacting parts for no-tillage planters and optimization of blade structure[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2023, 39(2): 1-13. DOI: 10.11975/j.issn.1002-6819.202209196

    免耕播种机旋耕刀耕作性能分析与结构优化

    Performance analysis of the soil-contacting parts for no-tillage planters and optimization of blade structure

    • 摘要: 为预测和评估免耕播种机触土部件的作业性能,有必要建立机具-土壤耦合系统的互作模型。传统模型将散落土表的秸秆视为刚体,无法模拟真实条件下秸秆的破裂与变形,导致模型的预测精度下降。为克服上述模型不足,该研究建立一种柔性秸秆模型,构建刀具-秸秆-土壤耦合系统的离散元模型,并通过土槽试验进行模型验证。同时,为解决标准旋耕刀片的缠绕和壅堵问题,提出一种梯形直刀结构,对比分析了旋耕作业工况下标准刀和梯形直刀作用后秸秆位移、刀轴扭矩、刀具碎茬与埋茬性能。仿真结果表明,梯形直刀的碎茬和秸秆掩埋性能均优于标准刀,标准刀和梯形直刀作业后开沟截面形状分别为梯形和三角形,刀轴扭矩呈现三角形冲击峰的形式,梯形直刀的刀轴扭矩大于标准刀情形,而标准刀的碎土性能优于梯形直刀。在此基础上,以弯折角、侧面角以及刀片高度为设计变量,采用响应面法构建旋耕扭矩和碎土率的回归方程。基于NSGA-II算法对梯形直刀结构进行优化,最佳的结构参数为:弯折角150°、侧面角60°、刀片高度88 mm。田间试验结果表明,优化后刀轴的平均扭矩较优化前减少11.70%,峰值扭矩减少6.28%,碎土率从82.53%提高至89.22%。

       

      Abstract: Abstract: With the increasing demand for straw resource utilization under the rice-wheat rotation system in the middle and lower reaches of the Yangtze River, less tillage or no-tillage (conservation tillage) on rice stubble fields has become a new trend. A large amount of residual surface straw can easily cause the entanglement and blockage of the soil-contacting parts for the no-till planter, which leads to a sharp increase in power consumption and a decrease in passability of the machine. To predict and evaluate the performance of the soil-contacting components for no-tillage planters, it's necessary to establish the interaction model of the implement-soil coupling system. Traditional models regard the straw scattered on the soil surface as a rigid body and fail to simulate the rupture and deformation characteristics of the straw under rotary tillage operating conditions, which reduces the prediction accuracy of the model. In order to overcome the shortcomings of the previous models, an improved flexible model of the straw was proposed and the corresponding discrete element model of the tool-straw-soil coupling system was constructed considering the effect of scattered straw on the soil surface was constructed in this work. The soil and straw model parameters were calibrated by repose angle and compression experiments, respectively. Then, the correctness of the improved straw model was verified by soil bin test. At the same time, in order to solve the winding and obstructing problems caused by the operation of the standard rotary blade, a novel structure scheme of trapezoidal straight blade is designed. On this basis, straw displacement, shaft torque, stubble crushing and burying performance of both standard and trapezoidal straight blades under rotary tillage conditions are analyzed. Simulation results show that the existence of straw flexibility reduces the displacement of the straw, and plays a buffering role in the interaction between the straw and the cutter. The standard blade has a larger soil disturbance ability and causes the straw to move a longer distance, while the trapezoidal straight blade has a stronger stubble smashing ability after breaking the soil as a result of sharp blade edge. Stubble crushing and burying performance of the trapezoidal straight blade is better than that of the standard blade and the groove section shapes of both standard and trapezoidal straight blades under rotary tillage conditions are trapezoidal and triangular, respectively. The groove depth of the standard blade is 57 mm and that of the trapezoidal straight blade is 52 mm. The bending structure of standard blade causes a large amount of soil to be scattered in the seed ditch, especially when the depth of furrow is large, which will lead to the phenomenon of over-burying and affect the development of seeds. After the trapezoidal straight blade operation, the shape of the groove is more regular, and the residual soil is less. Triangular impact peak exits in the torque of the cutter shaft. The torque of the cutter shaft under the operation of the trapezoidal straight blade is greater than that of standard blade, while the soil breaking performance of the standard blade is better than that of the trapezoidal straight blade. In addition, taking the bending angle, flank angle and blade height as design variables, the influence of the variance and the interaction of design variables on the regression model was analyzed using the response surface method and the simplified regression equation of the objective function (rotary tillage torque and soil breakage rate) was determined. Based on the NSGA-II algorithm, the structure of the trapezoidal straight blade is optimized, and the optimal structural parameters are determined as follows: bending angle (150°), flank angle (60°), and blade height (88 mm). Through the comparative analysis of field experiments, it can be seen that the average torque and peak torque of cutter shaft were reduced by 11.70% and 6.28%, respectively, and the soil breaking rate is increased from 82.53% to 89.22%, which verifies the effectiveness of the optimization design of the tool structure.

       

    /

    返回文章
    返回