食葵割台落粒损失和籽粒表皮损伤关键影响因素分析

    Influencing factors of falling seeds loss at header and seed hull damage of edible sunflower

    • 摘要: 食葵联合收获机田间作业时,割台拨禾轮在拨禾过程中碰撞葵盘造成葵盘落粒,在螺旋输送器输送籽粒和葵盘过程中,籽粒表皮受到摩擦作用力导致表皮损伤,此外割台剧烈振动也会引起茎秆抖动,进而造成葵盘落粒。针对上述问题,该研究对适收期内不同含水率下食葵收获过程中割台碰撞、振动作用对葵盘落粒损失以及摩擦作用对籽粒表皮损伤的影响规律进行试验研究,明确食葵较佳收获时期,提高食葵收获作业效果。首先,开展拨禾轮与葵盘碰撞作用对落粒损失影响试验和螺旋输送器输送过程对食葵籽粒表皮损伤影响试验,结果表明籽粒含水率与落粒损失率呈极显著负相关(P<0.01),与籽粒表皮损伤率呈极显著正相关(P<0.01)。其次,根据食葵收获对籽粒损失率和损伤率的要求确定了落粒损失率和籽粒表皮损伤率对收获效果的影响权重分别为0.54和0.46,通过目标函数寻优得出籽粒含水率为9%~13%为食葵较佳收获期。最后,基于Default Shaker液压振动台研究联合收获机主要振动频率范围内(1~40 Hz)的振动激励对落粒损失的影响,结果表明,食葵植株在7 Hz振动激励作用下葵盘落粒损失率最大为1.5%。试验结果可为割台关键部件运行参数的优化奠定基础。

       

      Abstract: Abstract: When the sunflower combine harvester is operating in the field, the header reel may collide with the sunflower disk in the process of reeling, easily leading to the seeds dropping off the sunflower disk. The surface of the seed is subject to friction force, even damage to the seed hull, during the process of transporting seeds and sunflower disks with the spiral augers and elevator components. In addition, the severe vibration of the header can also cause the straw to shake, resulting the high seed loss. In this study, several experiments were carried out to explore the influence of the header collision and vibration on sunflower seed loss and the influence of the friction on the seed hull damage under different seed moisture content during the harvest period. The proper time of sunflower harvesting was determined to balance the contradiction between falling seeds loss and seed hull damage. The harvesting effect was also improved in the sunflower combine harvester. Firstly, a series of investigation was conducted to determine the impact of the collision of the reel web on the sunflower plate falling seeds loss during reeling, while the effect of the screw auger conveying on the hull damage of the sunflower seeds. The results show that the higher the moisture content of the seeds during harvesting, the greater the binding force between the seeds and the sunflower plate was, while the easier the damage of the seed hull was, and the greater the damage rate of the seed hull, was. There were less likely the seeds to fall off when they were hit. The optimal harvest time was considered to balance the comprehensive influence of the seed loss rate and the seed damage rate. Secondly, the weights of the sunflower plate falling seeds loss rate and the seed hull damage rate on the harvesting effect were 0.54 and 0.46, respectively, according to the requirements of sunflower harvesting on the loss rate and skin loss rate. The objective function was optimized with the Matlab platform. Thus, the moisture content of about 10.8% (9-13%) was the best harvest period for sunflowers. Finally, the Default Shaker hydraulic shaking,table was utilized to clarify the influence of vibration excitation in the main vibration frequency range of combine harvester on the falling seeds loss of the sunflower plate. The results show that the first-order vibration frequency was 7 Hz with a great impact on shattering, and the second-order vibration frequency was 19 HZ. The loss rate of sunflower plate shattering was 1.5% at most under the excitation of the first-order vibration. However, the theoretical vibration frequency of the reciprocating cutter was 7.08 Hz, similar to the first-order vibration frequency of the sunflower plant. The vibration excitation of the reciprocating cutter can cause the resonance of the sunflower plant during harvesting in the field, resulting in seed loss. The finding can also provide a strong reference to optimize the operation parameters of the key components of the header in the sunflower combine harvester.

       

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