基于蜂窝结构的仿生立式环模生物质颗粒机设计与试验

    Design and experiment of the biomass briquetting machine with honeycomb structure bionic ring-die

    • 摘要: 针对传统生物质颗粒环模成型机生产成型效率低、环模失效严重等问题,基于仿生蜂窝状有序多模孔结构,该研究提出了一种立式环模生物质颗粒成型机仿生设计方法。对蜂窝单体几何模孔结构进行图像处理,对蜂窝相邻模孔边缘轮廓拐点坐标进行提取,并获取模孔网格坐标,构建环模-压辊-物料耦合作用受力模型,以物料摄取量、挤压力为设计目标,对颗粒成型机仿生环模、模孔、压辊等参数进行设计。样机通过三压辊与仿生环模孔之间摩擦作用,实现对成型区域内物料的挤压成型,从而形成致密的生物质颗粒。温室条件下以颗粒度为2~4 mm的玉米秸秆为物料,物料含水率为12%、压辊主轴转速为100 r/min,结果表明:在相同转速下,优化后的仿生立式环模生物质颗粒成型机较传统环模成型机吨料能耗降低10.08%,生产的成型颗粒密度大于等于1.32 g/cm3,抗跌碎性指数为99.4%,样机能耗为40.46 kW·h/t,该研究各项指标均达到了相关标准的要求且高于传统生物质颗粒机。

       

      Abstract: In response to the problems of low production efficiency and severe ring mold failure in traditional biomass particle forming machines. In this study, a biomimetic vertical ring mold biomass particle forming machine was proposed to deal with the issue based on a honeycomb ordered multi mold hole structure. The feature parameters of honeycomb individual geometric mold holes were extracted using image processing such as ultrafiltration operators, and the coordinates of the mold hole network were obtained; Meanwhile, a force model was constructed for the coupling effect of the ring mold, pressure roller, and material. The parameters of bionic ring die, die hole and press roller of particle molding machine are designed with material intake and extrusion pressure as design objectives. Eventually, the decision is to adopt a three pressure roller biomimetic ring mold structure, with an inner diameter of 550 mm, a thickness of 65 mm, a width of 150 mm, and a hole opening rate of 31.2%. Under the premise of ensuring productivity, the length of the feed cavity for the mold hole is 8mm, the side length of the regular hexagonal mold hole on the inner side of the ring mold is 6mm, and the thickness of the spacing between the connecting film holes is 1.5 mm. The prototype is made of corn straw with a particle size of 2-4 mm under greenhouse conditions, with a moisture content of 12% and a spindle speed of 100 r/min. According to the measurement standards of NY/T1881.7-2010 "Test Methods for Solid Biomass Formed Fuel", the particle density, bending strength, crushing resistance index, and specific energy consumption per ton of the prototype are measured. The results show that at the same rotational speed, the average energy consumption per ton of the prototype is 40.46 kW·h/t. The optimized biomimetic vertical ring mold biomass particle molding machine reduces the energy consumption by 10.08% compared to traditional ring mold molding. The particle fuel molding density was greater than or equal to 1.32 g/cm3, the deformation resistance pressure is 1.79 kN, the deformation resistance is increased by 40.9%, and the shattering resistance index is 99.4%. The study the indicators have reached the requirements of the standards and higher than that of traditional biomass pellet machine.

       

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