相分离结构作用下细通道散热器流动沸腾强化传热特性

    Characteristics of enhanced flow boiling heat transfer in minichannels of radiator under the effect of phase separation structure

    • 摘要: 为探究相分离结构作用下细通道流动沸腾传热特性,该研究加工制作了带有不同相分离结构的平行逆流细通道试验段,通过相邻两通道间的高低压切换实现气相分离作用。相分离结构通道加工有:少排气孔的1型相分离结构通道(SPS1通道)(structure of phase separation, SPS)和多排气孔的2型相分离结构通道(SPS2通道),并与无相分离结构的通道(SPS3通道)进行对照试验。以质量分数为30%的甘油水溶液为试验工质,在有效热流密度为103.54~151.43 kW/m2,质量流率为121.25 kg/(m2·s),入口温度为70℃的工况下,在截面为2 mm×2 mm的矩形细通道内开展流动沸腾试验,研究不同相分离结构对细通道内流动沸腾传热特性和均温性的影响规律,并采用高速摄像机对受限气泡长径比变化进行可视化分析。研究结果表明,与SPS3通道相比,SPS2通道的局部饱和沸腾传热系数最大提高了26.65%。在两相区内,SPS2通道的均温性最好,SPS1次之,SPS3最差,SPS2通道的沿程壁面温度标准差最大降低了18.91%。可视化分析结果表明,相分离结构能减小受限气泡的长径比,并影响通道内的流型转变,进而强化传热。

       

      Abstract: This study aims to explore the heat transfer characteristics of flow boiling in the minichannels under the action of phase separation structure. A test section of parallel counterflow minichannel was also fabricated with the different structures of phase separation. Furthermore, the pressure difference between the downstream and counterflow channel confined the bubbles to discharge the gas phase from the high- to the low-pressure channel through the phase separation film. The gas phase separation was realized under the high- and low-pressure switching between adjacent channels. Two kinds of structure channels were fabricated: Type 1 phase separation structure channel (SPS1 channel) (Structure of Phase Separation, SPS) with few vents, and type 2 phase separation structure channel (SPS2 channel) with multiple vents, compared with the SPS3 channel without phase separation structure. The aqueous glycerol solution with a mass fraction of 30% was used as the test working medium. The flow boiling test was performed on the rectangular minichannel with a cross-section of 2 mm×2 mm under the effective heat flux density is 151.43 kW/m2, the mass flow rate of 121.25 kg/(m2·s), and inlet temperature of 70℃. A systematic investigation was made to clarify the effects of high- and low-pressure switching cycles on the comprehensive performance and phase separation structures on the flow boiling heat transfer and temperature uniformity in minichannels. A high-speed camera was used to determine the length-to-diameter ratio of confined bubbles and the gas phase separation. An analysis was made to explore the heat transfer enhancement of the minichannel flow boiling under the action of the phase separation structure. The results show that the local saturated boiling heat transfer coefficient was the highest, and the total pressure drop was the lowest when the high- and low-pressure switching cycle was 120 s under the experimental conditions. An optimal value was achieved in the high- and low-pressure switching cycle. There was little difference in the boiling curve before the ONB point, while after the ONB point, the wall superheat of SPS2 and SPS3 channels was lower at the same heat flux. The maximum coefficients of local saturation boiling heat transfer in the SPS2 and SPS3 channels increased by 18.87% and 26.65%, respectively, compared with the SPS3. More importantly, the temperature uniformity of the SPS2 channel was the best in the two-phase region, SPS1 was the second, and SPS3 was the worst. The wall temperature standard deviations were reduced by 10.81% and 18.91%, respectively, along the SPS1 and SPS2 channels. The visual analysis results show that the phase separation structure reduced the length-to-diameter ratio of the confined bubbles, leading to the flow pattern transformation in the channel. Enhanced heat transfer was achieved in the first half cycle of the high- and low-pressure switching cycle. The length-to-diameter ratios of confined bubbles in the SPS1, SPS2, and SPS3 downstream channels were −118.71%, −158.16%, and 122.45% in the unit time, respectively. The phase separation structure can be expected to effectively enhance the heat transfer performance of flow boiling, and then improve the temperature uniformity of minichannels. The finding can provide new ideas for the application of the phase separation structure in minichannel heat exchangers.annel heat exchangers.

       

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