庞靖,林毅,王升升,等. 基于VMD的谷物清选筛振动分析与结构优化[J]. 农业工程学报,2023,39(12):1-9. DOI: 10.11975/j.issn.1002-6819.202303082
    引用本文: 庞靖,林毅,王升升,等. 基于VMD的谷物清选筛振动分析与结构优化[J]. 农业工程学报,2023,39(12):1-9. DOI: 10.11975/j.issn.1002-6819.202303082
    PANG Jing, LIN Yi, WANG Shengsheng, et al. Vibration analysis and structure optimization of grain cleaning screen based on VMD[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2023, 39(12): 1-9. DOI: 10.11975/j.issn.1002-6819.202303082
    Citation: PANG Jing, LIN Yi, WANG Shengsheng, et al. Vibration analysis and structure optimization of grain cleaning screen based on VMD[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2023, 39(12): 1-9. DOI: 10.11975/j.issn.1002-6819.202303082

    基于VMD的谷物清选筛振动分析与结构优化

    Vibration analysis and structure optimization of grain cleaning screen based on VMD

    • 摘要: 针对谷物清选筛运转时转子系统不平衡引起的振动问题,该研究以上筛为鱼鳞筛、下筛为编织筛的曲柄滑块式清选系统为研究对象,测试了其振动特性,并进行结构优化以减小系统的不平衡振动。首先,分析了系统的传动方式与工作原理;其次,使用DH5902动态信号采集仪对系统展开振动测试,采集了驱动机构转子系统轴承座处的振动信号,然后对其进行时、频域分析,计算均方根、功率谱密度来衡量振动强度和主要的频率成分,在此基础上,基于变分模态分解(variational mode decomposition, VMD)和模糊熵与峭度构建的综合指标对信号进行特征提取与分析,以综合指标最小的特征分量为原始信号的敏感分量,计算并分析其包络谱,提取系统的不平衡振动;最后,采用惩罚函数法,以配重块质量和安装位置为优化变量构建优化函数对驱动机构进行优化。结果表明,清选筛不平衡振动主要分布在30.13 Hz处,振动强度为0.24~0.29 dB,优化后的配重块质量为3650 g,距离轮盘中心的偏心距为136.7 mm,在30.13 Hz处振动强度为0.11~0.12 dB,最大下降了58.62%。研究结果可为谷物联合收获机的减振分析与结构优化设计提供参考。

       

      Abstract: Cleaning is one of the most critical steps in the harvesting process. The cleaning sieve is a vital component in a combine harvester. However, the unbalanced vibration can often occur during machine operation, due to the processing and assembly faults with the complex external excitation. The wear of the key components can be accelerated to reduce the cleaning efficiency, even resulting in an increase in the loss rate and impurity rate during the harvesting. This study aims to focus on the unbalanced vibration that caused by the unbalanced rotor system during the operation of the grain cleaning screen. Taking the cleaning system as the research object, vibration testing and analysis were conducted with the crank slider serving as the driving mechanism, the louver lighting sieve as the upper screen, and the woven screen as the lower screen. Structure parameters were then optimized to reduce the unbalanced vibration. The air-screen combination grain cleaning system was used as the research object to tackle the unbalanced vibration that induced by the unbalanced rotor system during the operation of the grain cleaning screen. Firstly, the transmission mode was determined using working principle. Secondly, the DH5902 dynamic signal acquisition instrument was used to conduct the vibration testing on the system. The vibration signal was collected at the bearing seat of the driving mechanism rotor system. Thirdly, the time- and frequency-domain analysis was carried out to calculate the root mean square (RMS) and power spectral density. The vibration intensity was measured on the major frequency components. An aggregative indicator was constructed using variational mode decomposition (VMD), fuzzy entropy, and kurtosis for the feature extraction and analysis of the signal. The sensitive component of the original signal was calculated for the envelope spectrum using the feature component with the minimum comprehensive index. As such, the unbalanced vibration was extracted from the system. Finally, the optimization function was constructed to optimize the driving mechanism using the penalty function method under the Matlab computing platform, where the mass and installation position of the counterweight block were taken as the variables. The results show that the VMD signal decomposition feature extraction and the comprehensive index formed by kurtosis and fuzzy entropy were quickly retrieved the feature components of the signal using the ideal mode component u and the envelope spectrum. The smallest comprehensive index K was obtained in the values of 0.706 and 0.241 for the intrinsic mode components u1-u7 after the signal VMD at the bearing housing of the cleaning screen body, respectively. The envelope spectrum was also obtained for the initial signal sensitive component u1. The uneven vibration was primarily distributed around 30.13 Hz, with the vibration intensities ranging between 0.24 and 0.29 dB, when the motor speed was 900 r/min. The weight block that optimized by the penalty function technique was weighed 3650 g as eccentric by 136.7 mm from the disk center under a vibration strength of 0.11 to 0.12 dB at 30.13 Hz, then was reduced vibration energy by 58.62%. The finding can be used to guide the vibration reduction analysis and structural optimization design of a grain combine harvester and new types of working parts.

       

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