水稻秧棚苗床精平机自动调平系统设计与试验

    Design and experiment of the automatic leveling system for the seedbed precision leveler in rice seedling nursery

    • 摘要: 针对水稻棚室育秧环节中苗床平整地缺失高效作业机械的现状,结合寒区水稻标准化棚室育秧技术要求,该研究设计了一种自走式水稻秧棚苗床精平机机电液一体化的自动调平控制系统。调平系统以液压油泵及直流步进电机为动力端,融合机具作业的姿态角数据,利用自动控制策略实时驱动机电式横滚角调平机构及液力式俯仰角补偿装置进行调平作业,保证苗床平整度。采用Simulink模块对横滚角调平进行仿真,结果表明:横滚角调平时间为1.62 s,超调量为1.5%,具有良好的响应速度及精度。将自动调平控制系统嵌入1ZJP-2型苗床精平机进行田间试验,搭载自动调平系统的作业机具横滚角平均值为−1.88°,均方根误差为1.95°,平均绝对误差为1.88°;对照组作业机具横滚角平均值为−2.37°,均方根误差为2.43°,平均绝对误差为2.31°;俯仰角补偿碎土刮板油缸动作的 平均均方根误差为0.145 cm,试验结果表明自动调平系统效果良好,满足稳定控制要求。利用光学水准仪检验平地作业效果,应用自动调平控制作业后苗床高程最大平均标准差比作业前降低了1.05 cm;而无调平系统的苗床高程最大平均标准差降幅仅为0.325 cm,平地作业效率比普通作业方式提高了229%~500%,每平方米内地高程标准偏差Sd值较比常规作业方式降低了268%~384%。该系统提升了水稻棚室育秧苗床平地机械作业自动化程度。

       

      Abstract: Efficient machinery is required for seedbed leveling in rice trellis seedling transplantation at present. In this study, a self-propelled machine was designed for the rice trellis seedbed precision leveling, in order to combine with the technical requirements of standardized seedling transplantation in the cold region. Electromechanical hydraulics was also integrated with the automatic leveling control system. The hydraulic oil pump and DC stepping motor were taken as the power end in the leveling system. The automatic control strategy was selected to drive the electromechanical roll angle leveling mechanism and hydraulic pitch angle compensation device in using attitude angle data during operation. The better level of the seedbed was obtained to carry out the leveling operation of the precision leveling machine. A Simulink module was used to simulate and then test the performance of roll angle leveling and pitch angle compensation. The results show that better response speed and accuracy were achieved in the roll angle leveling. The minimum action error was observed in the pitch angle compensation of the crushed soil scraper cylinder, the roll angle leveling time was 1.62 s, the overshooting amount was 1.5%, which fully meeting the requirements of stable control. The field test was conducted to verify the simulation. The automatic leveling control system was also embedded in the 1ZJP-2seedbed precision leveling machine. The test showed that the average value of attitude angle, root mean square error (RMSE), and higher stability were found in the operating machine equipped with the automatic leveling system, compared with the control group, the average value of the rolling angle of the operating machine equipped with theautomatic leveling system was −1.88°, the RMSE was 1.95°, and the average absolute error was 1.88°, the average value of the rolling angle of the operating machine in the control group was −2.37°, and the RMSE was 2.43°, and the average absolute error was 2.31°, the average RMSE of the action of pitch angle compensated soil crushing scraper cylinder was 0.145 cm. The performance of seedbed leveling was examined using an optical leveling instrument. The maximum average standard deviation of the seedbed elevation was reduced by 1.05 cm after the application of the automatic leveling control, compared with the pre-operation without leveling. The maximum average standard deviation of seedbed elevation without leveling was only 0.325 cm. The leveling operation was improved by about 229%-500%, compared with the normal operation. The quality of operations was improved by about 268%-384% than before.

       

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