自走式拱棚机连续插架装置设计与试验

    Design and experiment of the continuous cuttage device for a self-propelled arched shed machine

    • 摘要: 针对目前拱棚搭建机械停机插架作业效率低的问题,该研究研制了自走式拱棚机的连续插架装置。此装置设计行星轮系反向传动机构和弯折部件,行星轮系反向传动机构带动弯折部件转动可实现弯杆、压杆等动作。“棚杆-土壤”离散元仿真分析确定插入土壤最大深度10 cm时,棚杆所受土壤阻力为51 N;为确保棚杆成功插入土壤,对棚杆及弯折部件的压杆臂进行应力仿真分析,仿真结果表明,在保证压杆臂不会发生断裂的前提下,压杆臂与棚杆之间的摩擦力为168 N,远大于棚杆所受土壤阻力,且棚杆应力在屈服强度内,此时棚杆弯折且不断裂;通过分析弯折部件的弯折压板运动轨迹,根据小拱棚插架深度、间距的农艺需求,确定弯折支架最优长度为27 cm,中心转轴的速度与车体行进速度比值为0.85。田间试验结果显示,棚杆平均插架深度为7.04 cm,平均插架间距为74.11 cm,两侧插架深度的平均误差0.09 cm,平均插架间距偏差为0.16 cm,连续插架装置作业效果满足小拱棚搭建的农艺要求,进一步验证了连续插架装置设计的合理性和作业的稳定性。研究结果可为连续插架覆膜拱棚机的研制提供理论基础。

       

      Abstract: Small arch sheds have been widely constructed in manual in China at present, particularly with the high labor intensity and low efficiency. The current commercial machinery of arch shed is the traction type in the form of shutdown insertion during construction. It is a high demand to improve the efficiency in the operation of shutdown insertion for the construction machinery. In this study, a continuous cuttage device was developed in the self-propelled shed machine for arch building. Specifically, the rear motor of the vehicle was used to drive forward, where the rear wheel drove the continuous insertion device to rotate via the transmission device, thereby driving the continuous insertion device to work. According to the agronomic requirements and overall structure, the key components of the continuous insertion device were determined to optimize the parameters of reverse transmission mechanism and bending components of the planetary gear train using simulation. The continuous and stable insertion operation was achieved to reduce the machine wear that caused by shutdown insertion for the high efficiency of arch construction. The reverse transmission mechanism and bending components of the planetary gear train were then designed to drive the bending components for the rotation and actions, such as bending and pressing poles. The soil resistance of shed pole was set as 51 N, when the maximum depth of insertion into the soil was 10 cm, according to the discrete element simulation of "Shed Pole-Soil". The stress simulation was conducted on the pressure pole arm of the shed pole and bending components, in order to ensure the successful insertion of the shed pole into the soil. The simulation results showed that the friction force between the pressure pole arm and the shed pole was 168 N, which was much greater than the soil resistance suffered by the shed pole. Moreover, the stress of shed pole was within the yield strength at the same time. The trajectory of bending pressure plate was analyzed in the bending components, according to the agronomic requirements of the depth and spacing of the small arch shed insertion. The optimal length of bending bracket was determined to be 27 cm, and the ratio of the speed of the central rotating shaft to the travel speed of vehicle was 0.85. The field trail results showed that the average insertion depth and spacing of shed pole were 7.04 and 74.11 cm, respectively, where the average error were 0.09 and 0.16 cm respectively. Therefore, the continuous insertion device of the self-propelled arch shed machine was developed to determine the optimal parameters of planetary gear train reverse transmission mechanism and bent parts using simulation. The continuous and stable insertion can be expected to reduce the wear of the machine that caused by the shutdown of the arch frame, particularly for the high construction efficiency of arch shed.

       

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