基于进气节流耦合后喷策略的柴油机排气热管理

    Exaust thermal management control of diesel engines via intake throttling coupled with post injection strategy

    • 摘要: 为研究柴油机颗粒物捕集器(diesel particulate filter,DPF)再生升温过程中排气热管理策略对柴油机氧化催化器(diesel oxidation catalyst,DOC)入口温度、发动机性能及污染物排放的影响,该研究分别选取低速低负荷、低速中负荷及中速低负荷工况,通过试验研究进气节流和喷油控制参数对DOC入口温度、燃油经济性及排放性能的影响。试验结果表明:通过进气节流、推迟后喷正时和增大后喷油量能够有效提高DOC入口温度,主喷正时和喷油压力对DOC入口温度的影响较小。基于Box-Behnken试验设计与响应曲面法对低速低负荷工况下进气节流耦合后喷策略的排气热管理策略进行多目标优化,以进气量、后喷正时和后喷油量为因子,DOC入口温度、有效燃油消耗率(brake specific fuel consumption,BSFC)、氮氧化合物(nitrogen oxides,NOx)和烟度排放为优化目标。响应曲面分析结果表明:各因素对DOC入口温度的影响程度从大到小为进气量、后喷油量、后喷正时;对BSFC和NOx排放的影响程度从大到小为后喷油量、后喷正时、进气量;对烟度排放的影响程度从大到小为进气量、后喷油量、后喷正时。当后喷正时为上止点后30 ℃A、进气量为87 kg/h、后喷油量为6 mg时,DOC入口温度达到最高,此时BSFC为275.4 g/(kW·h),NOx及烟度排放分别为7.38 g/(kW·h)和1.85 mg/m3。优化后最佳进气量、后喷正时和后喷油量分别为87 kg/h、29 ℃A和5.4 mg,与优化前相比,DOC入口温度提升43.9 ℃,BSFC增加31.8 g/(kW·h),NOx和烟度排放分别降低18%和29%。研究结果可为DOC入口温度优化控制提供参考。

       

      Abstract: High-efficiency after-treatment has been applied to diesel engines for near-zero emissions against carbon peaking and carbon neutrality in modern agriculture. The diesel particulate filter (DPF) system is one of the most effective and mainstream technologies for particulate matter (PM). Among them, the pressure drop can increase with the increase of soot load in the DPF, leading to the decline of engine performance. Therefore, it is very necessary to remove the deposited particle for the regeneration of the DPF. However, the active and passive regeneration of the DPF system is closely related to a critical temperature range. The exhaust temperature can be expected at the light-off temperature of the diesel oxidation catalyst (DOC) for the high hydrocarbons (HC) conversion efficiency, in order to meet the DPF regeneration temperature during the engine operation. The exhaust thermal management is critical to the DOC inlet temperature for the downstream DPF regeneration. Unfortunately, the DOC inlet temperature is lower than the light-off temperature at low speed and load. Thermal management is required for diesel engines to rapidly improve DOC inlet temperature. Most previous studies have examined the influence of fuel injection timing, intake throttling and different post-injection strategies on exhaust gas temperature. In this study, a systematic investigation was made on the synergistic effects of main injection timing (MIT), fuel injection pressure (FIP), intake throttling, post-injection timing (PIT), and post-injection quantity (PIQ) on DOC inlet temperature, exhaust gas temperature (EGT), brake specific fuel consumption (BSFC), engine performance and emissions at different operation conditions. The collaborative mechanism was proposed to optimize the fuel injection, intake, and operating parameters, in order to improve DOC inlet temperature, fuel economy and emission performances. Parametric experiments were performed in the conditions of the MIT, FIP, throttle valve opening, PIT, and PIQ at low speed and low-to-medium load, or medium speed and low load. The results showed that the intake throttle valve and post-injection strategies shared better effects on the increase of EGT, whereas, the MIT was retarded with the decrease in FIP. Therefore, multi-objective optimization was conducted for the intake throttling coupled with post-injection strategies at low speed and low load using the response surface method combined with the Box-Behnken design. Then, the optimal input parameters were determined for the maximum DOC inlet temperature and the minimum BSFC, NOx, and smoke emissions. The input parameters of the engine were chosen to be the intake mass flow, PIT and PIQ, while the target variables were the DOC inlet temperature, BSFC, NOx and smoke emissions. The RSM-based prognostic model showed a better correlation with the mean absolute percentage error of less than 5%, and all coefficients of determination were above 0.97. There was a different influence of these input parameters on individual responses, depending on their contributions. The two topmost contributing factors to the DOC inlet temperature were intake air mass and PIQ. Intake air mass was the highest contribution to the DOC inlet temperature and smoke emission, whereas, the PIQ was the highest contribution to the BSFC and NOx emission. At the medium level (0) of post-injection timing (30 °CA), the lower intake airflow mass and higher post-injection quantity were achieved in the highest value of DOC inlet temperature, while the comparatively larger amount of intake airflow mass coupled with a medium level of post-injection quantity were used to achieve the lower NOx and smoke emission. At the medium level (0) of intake air flow (100 kg/h), there was a sharp increase of BSFC, where the post-injection timing was retarded and the post-injection quantity increased simultaneously. Multi-objective optimization showed that the maximum DOC inlet temperature was predicted as 253.3 ℃, as well as the lowest value of BSFC, NOx and smoke emissions were predicted as 272.6 g/(kW·h), 7.53 g/(kW·h), and 1.68 mg/m3, respectively. The optimized value of intake airflow mass was 87 kg/h, post-injection timing was 29 °CA, and post-injection quantity was 5.4 mg. This finding can provide a strong reference to optimize the exhaust thermal management for the exhaust gas temperature and emission performances of diesel engines.

       

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