渗层强化的果园运输机驱动轮耐磨性能

    Wear resistance of the driving wheels of orchard conveyor with coating strengthening

    • 摘要: 为解决牵引式果园运输机绳-轮驱动系统驱动轮绳槽磨损严重而导致牵引滑移失效的问题,该研究对基于渗层强化的果园运输机驱动轮耐磨性能进行了分析。首先通过ANSYS软件探究了驱动轮表面应力应变随其硬度的变化规律;随后采用热扩散沉积(thermal diffusion, TD)技术对45钢驱动轮进行了渗钒与渗硼处理,并对渗层的显微结构、力学性能和摩擦磨损特性进行了对比分析,最后利用运输机模拟台架对渗层强化后驱动轮的应用性能进行了测试。结果表明:驱动轮渗钒层和渗硼层厚度分别为20.9和97.3 μm,均与基材结合较好;且由于渗层中碳化钒、硼化铁等硬质相的存在,渗钒层与渗硼层硬度分别达到22.08和13.45 GPa,较未处理前提升3~4倍;往复摩擦试验下渗钒层与渗硼层表面摩擦系数分别为0.47、0.44,较45钢分别下降19%、24%。运输机模拟台架应用性能测试表明,干摩擦下渗钒与渗硼处理后驱动轮的平均磨损量较45钢分别降低了88%和81%,其中渗钒驱动轮表面磨损较小;油润滑下渗钒与渗硼处理后驱动轮的平均磨损量较45钢分别降低了92%和85%。综上,热扩散渗钒与渗硼处理均可大幅提高驱动轮抗磨性,其中渗钒层具有更高的硬度与耐磨性,但在应用时需进行实时油润滑,更适合对满足定时维护条件下的驱动轮进行强化;而渗硼层耐磨性虽有所降低,但可在干摩擦下使用,更适合对野外山地环境下无法满足润滑的驱动轮进行强化。该研究结果可为改善牵引式果园运输机驱动轮耐磨性提供可行技术方案。

       

      Abstract: In response to address the issue of significant wear in the drive wheel groove within the rope wheel drive system of traction orchard transporters, resulting in traction slip failure, this study examines the wear resistance of the drive wheel in orchard transporters through the application of infiltration layer strengthening. Initially, the ANSYS software was utilized to investigate the relationship between the surface stress and strain of the drive wheel and its hardness. And the stress-strain law of the surface of the driving wheel rope slot was explored. The results showed that the maximum equivalent strain on the surface of the rope slot decreased with the increase of its hardness, which verifies the scientific basis of enhancing the wear resistance of the driving wheel by increasing the surface hardness of the rope slot. The thermal diffusion deposition (TD) technology was used to perform V and B coating strengthening treatment on the 45steel driving wheel. The structural characterization, mechanical properties, and friction and wear characteristics of the coating were compared and analyzed. Finally, the application performance of the strengthened driving wheel was tested using a transport machine simulation platform. The results showed that the thickness of the V and B layers is 20.9 and 97.3 μm respectively. Both are well bonded to the substrate, without obvious defects such as cracks or pores. Due to the formation of hard phases such as VCx and FexB in the coating, the hardness of the coating has been improved, with the hardness of the V and B coating reaching 22.08 and 13.45 GPa, respectively, which is 3-4 times higher than before treatment. Under dry friction, the surface friction coefficients of the V and B coating are 0.47 and 0.44, respectively, which are reduced by 19% and 24% compared to 45steel. And the average wear amount is reduced by 85% and 75% compared to 45steel, respectively. The friction and wear characteristics of the coating have been improved. The application performance test of the transport machine simulation bench showed that under dry friction, the average wear of the driving wheel after V and B coating treatment is reduced by 88% and 81% compared to 45steel respectively. Among them, the surface wear of the V coating driving wheel is the smallest, but the outer layer of the wire rope that matches it shows a phenomenon of wire breakage; Under oil lubrication friction, it decreased by 92% and 85% respectively compared to 45steel, and the wire rope showed no abnormalities. In summary, thermal diffusion V and B coating treatment can greatly improve the wear resistance of the driving wheel, in which the V coating has higher hardness and wear resistance, but in the application of real-time oil lubrication is required, more suitable for meeting the regular maintenance conditions of the drive wheel for strengthening. V and B coating’s wear resistance has been reduced, but can be used in dry friction, more suitable for the field and mountainous environments can not meet the lubrication of the drive wheel for strengthening. The results of this study can provide feasible technical solutions for improving the wear resistance of the driving wheels of the traction orchard conveyor.

       

    /

    返回文章
    返回