基于离散元法的茶叶抖筛机结构参数优化与试验

    Optimization and experiment of the structural parameters of tea vibrating-shifting machine using discrete element method

    • 摘要: 茶叶抖筛机是茶叶精加工的关键装备,传统抖筛装备主要通过经验设计,筛分性能较差,主要表现在筛净率较低、误筛率较高。该研究结合抖筛机的筛分原理,运用solidworks构建虚拟样机,利用EDEM软件建立茶叶颗粒离散元仿真模型,通过单因素仿真试验对茶叶颗粒进行动力学分析,结果表明,连杆长度、曲柄半径和筛面倾角是茶叶抖筛机筛分性能的主要影响因素。以筛净率、误筛率为评价指标,设计三因素三水平二次旋转正交试验,并运用Design-Expert软件对试验数据进行回归分析,当连杆长度为1 977 mm、曲柄半径为25 mm、筛面倾角为2.8°时,茶叶筛净率为94.5%、误筛率为4.61%,筛分性能最优。以最优结构参数进行验证试验,筛净率为93.8%,误筛率为4.73%,生产效率为319 kg/h,较优化前筛净率提高3.42%,误筛率降低7.62%,生产效率提高8.87%。该研究结果可为茶叶筛分装备的优化提供理论依据。

       

      Abstract: A tea vibrating-shifting machine is one of the most important equipment in the tea refining process. The low screening performance of traditional vibrating-shifting machines cannot fully meet the large-scale production in recent years, due to the low sieve net rate and high error screen rate. In this study, the virtual prototype was constructed to combine with the screening principle of the vibrating-shifting machine by Solidworks. A discrete element simulation model of tea particles was established by EDEM software. A systematic analysis was made to clarify the motion state of tea particles on the sifting surface. The dynamic simulation was carried out on the vibrating-shifting process of tea particles. A single-factor test was also conducted to obtain the average velocity and average interaction force curve of tea particles. The simulation results show that the connecting rod length, the crank radius, and the sift inclination of the surface were the main influencing factors in the screening performance of the tea vibrating-shifting machine. A three-factor three-level quadratic rotation orthogonal test was designed to perform the regression analysis on the test data using Design-Expert software, where the connecting rod length, the crank radius, and the sift inclination of the surface were taken as the influencing factors, while the sieve net rate and the error screen rate were as the evaluation indexes. The regression analysis showed that the best screening performance of the tea vibrating-shifting machine was achieved, where the sieving rate of the tea vibrating-shifting machine was 94.5%, and the false sifting rate was 4.61%. An optimal combination of parameters was the connecting rod length of the tea vibrating-shifting machine was 1 977 mm, the crank radius was 25 mm, and the sift inclination of the surface was 2.8°. The verification test was carried out with the optimal structural parameters of the tea vibrating-shifting machine. The false sifting rate of the tea vibrating-shifting machine before optimization was 90.7%, the false sifting rate was 5.12%, and the production efficiency was 293 kg/h. After optimization, the false sifting rate of the tea vibrating-shifting machine was 93.8%, and thefalse sifting rate was 4.73%. The verification test and regression analysis were basically the same agreement. At the same time, the production efficiency of the tea vibrating-shifting machine was 319 kg/h. The false sifting rate increased by 3.42%, the false sifting rate decreased by 7.62%, and the production efficiency increased by 8.87%, compared with before optimization. This finding can provide a theoretical basis for the optimization of tea screening equipment.

       

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