不同海拔下甲醇替代率和主喷正时对RCCI发动机性能的影响

    Effects of methanol ratio and main injection timing on the performances of a RCCI engine at different altitudes

    • 摘要: 为探究不同海拔条件下甲醇/柴油反应活性控制压燃(reactivity controlled compression ignition, RCCI)发动机的运行特性,该研究基于甲醇/柴油双燃料发动机试验台架,试验研究1 800 r/min、100%负荷和3 200 r/min、100%负荷下不同甲醇替代率、柴油喷射正时对发动机燃烧与排放性能的影响规律。结果表明:不同海拔条件下随着甲醇替代率的增加,缸压和瞬时放热率峰值逐渐升高,燃烧始点和燃烧中心前移,当量有效燃油消耗率(equivalent brake specific fuel consumption, ESFC)降低,有效热效率升高,NOx和碳烟排放大幅降低,THC(total hydrocarbons)和CO排放增加。1 800 r/min、100%负荷工况下,甲醇替代率由0增至20%,0、1 000、2 000 m海拔下最大缸压平均增加1.72 MPa,瞬时放热率峰值平均升高25.08 J/(°),ESFC平均降低4.67%,有效热效率平均升高4.90%,NOx和碳烟排放分别平均降低16.63%和50%,THC和CO排放量分别平均增加142.03、388.18 mg/kg。3 200 r/min下甲醇替代率由0增至7%,不同海拔高度下ESFC平均降低1.76%,有效热效率平均升高1.79%,NOx和碳烟排放量分别平均降低8.17%和20.70%。海拔高度由0升至2 000 m,1 800 r/min、20%甲醇替代率与3 200 r/min、7%甲醇替代率下,瞬时放热率峰值分别降低4.80和8.08 J/(°),燃烧中心分别推迟1.44°和1.43°,有效热效率分别降低0.82%和0.68%,ESFC分别升高2.10%和1.99%,NOx排放量分别减少10.61%和7.35%,碳烟排放分别增加26.54%和32.12%,THC排放分别升高29.88%和15.45%,CO排放量分别增加22.42%和18.15%。固定甲醇替代率后,随着柴油主喷正时提前,不同海拔条件下缸压和放热率峰值逐渐升高,燃烧中心向上止点靠近,ESFC逐渐降低,有效热效率升高,碳烟排放减少,NOx、THC和CO排放增加。1 800 r/min、15%甲醇替代率下,主喷正时从-1.5°提前至-7.5°,不同海拔高度下ESFC平均降低8.27%,有效热效率平均升高9.08%,碳烟排放平均减少90.94%。为提升高海拔条件下甲醇/柴油RCCI发动机的热效率和燃油经济性,可以适当增大柴油主喷正时。研究结果可为不同海拔环境下甲醇/柴油RCCI发动机燃烧与污染物排放控制优化提供参考。

       

      Abstract: Diesel engines are required for the combination of low or zero-carbon renewable alternative fuels and high-efficiency combustion strategies, particularly with the increasingly stringent emission regulations and carbon dioxide (CO2) emission limits. Methanol-diesel dual-fuel reactivity controlled compression ignition (RCCI) combustion can be expected to realize higher thermal efficiency and ultra-low nitrogen oxides (NOx) and soot emissions. However, it is still lacking on the performance of the methanol-diesel dual-duel RCCI at high altitudes. This study focused on the combined effects of methanol substitution rate (MSR), main injection timing (MIT) and altitude environment on the combustion process, performance, and emission in the methanol-diesel RCCI engines. The parametric experiments were performed to change the MSR, MIT and altitude at 1 800 and 3 200 r/min. Firstly, the impacts of MSR at different altitudes (2 000, 1 000, and 0 m) on combustion, engine fuel economy and emissions were investigated under various engine speed and load conditions. A comparison was made with the conventional diesel combustion (CDC) running. Secondly, the effects of MIT at different altitudes on the combustion process, emissions and performance characteristics were experimented with, while the MSR was maintained constant. The results showed that the maximum in-cylinder pressure and peak heat release rate gradually increased with the increase in MSR, while the start of combustion (SOC) and CA50 were advanced. The equivalent brake specific fuel consumption (ESFC), the NOx and soot emissions were reduced significantly, whereas, the brake thermal efficiency (BTE), the THC and CO emissions increased at different altitudes. With the MSR increased from 0 to 20% at 1 800 r/min engine speed at 100% load, the maximum in-cylinder pressure increased by 1.72 MPa on average, the PHRR increased by 25.08 J/(°) on average, the ESFC decreased by an average of 4.67%, the BTE increased by an average of 4.90%, the NOx and soot emissions decreased by an average of 16.63% and 50% respectively, and the THC and CO emissions increased 142.03 mg/m3 and 388.18 mg/m3 on average at 0, 1 000 and 2 000 m altitude. With the MSR increased from 0 to 7% at 3200 r/min engine speed, the ESFC decreased by 1.76% on average, the BTE increased by an average of 1.79%, the NOx and soot emissions decreased by an average of 8.17% and 20.70%, respectively, at different altitudes. As the altitude increased from 0 m to 2 000 m, the PHRR was reduced by 4.80 and 8.08 J/°, the CA50 retarded 1.44° and 1.43°, the BTE dropped by 0.82% and 0.68%, the ESFC increased by 2.10% and 1.99%, the NOx emissions decreased by 10.61% and 7.35%, the opacity smoke increased by 26.54% and 32.12%, the THC emissions increased by 29.88% and 15.45%, and the CO emissions increased by 22.42% and 18.15%, respectively, at 1 800 r/min with 20% MSR and at 3 200 r/min with 7% MSR. As the MIT was advanced while the MSR was kept constant at different altitudes, the maximum cylinder pressure and PHRR gradually increased, the CA50 was close to the TDC position due to advanced combustion phasing, BTE gradually increased, ESFC and soot emissions were reduced, and the NOx, THC, and CO emissions increased. As the MIT was advanced from -1.5° to -7.5° at 1 800 r/min with 15% MSR, the ESFC was reduced by approximately 8.27% on average, the BTE increased by 9.08% on average, while the opacity smoke decreased by an average of 90.94% at 0, 1 000, 2 000 m altitudes. The main injection timing of diesel fuel can appropriately increase to improve the thermal efficiency and fuel economy of methanol-diesel RCCI engines at high altitudes. This finding can provide a basis to optimize the control parameters for the better combustion and emission performance of methanol-diesel RCCI engines under altitude environments.

       

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