玉米亲本种子变幅振动式分级装置研制

    Development of the variable amplitude vibration grading device for maize parental seeds

    • 摘要: 针对玉米繁种阶段亲本种子播前分级效率低、筛面自净效果差的问题,该研究提出一种变幅振动筛分方法,并设计了种子分级振动筛装置,对驱动机构和自净清筛装置进行设计与分析。在喂入量2.5 kg/s的条件下,以京科968玉米种子为试验对象,以分级合格率、作业时间和卡种数量为试验指标,通过四因素(进料口高度、振幅、振动频率和筛面倾角)三水平Box-Behnken试验,建立各因素与试验指标间的回归模型,并对参数进行优化。结果表明,影响变幅振动式分级装置分级合格率的主次因素顺序为振动频率、筛面倾角、振幅和进料口高度,影响作业时间的主次因素顺序为振动频率、振幅、筛面倾角和进料口高度;卡种数量具有较大的随机性,当振幅和振动频率都较低时,筛面卡种数量急剧增多,自净效果极差。最优参数组合为进料口高度19 mm、振幅5 mm、振动频率8.25 Hz、筛面倾角7°,模型优化预测结果为分级合格率88.04%,作业时间40 s。在最优条件下的验证试验结果为分级合格率89.55%、作业时间39 s,平均卡种数量8粒,与预测结果基本一致,较等幅振动式分级装置的分级合格率提高3.25个百分点,作业时间减少4 s,平均卡种数量减少2粒,作业性能优于等幅振动式分级装置。分级装置分级效率达0.33 t/h,各项指标均满足相关设计要求。研究结果可为繁种阶段种子分级装备的设计提供参考。

       

      Abstract: Manual sowing is often used in the early stage of seed breeding. However, the seed quality cannot fully meet the large-scale production in recent years. When sowing in the experimental field, 2-3 seeds are sown in each hole, where the small ones are removed and then the large ones after emergence. The seeds only require simple threshing and packaging. There is no need to clean and grade the seeds. Since 2015, most maize seeds have gradually replaced manual sowing with plot seeders. Small-scale experimental planting can be conducted through single-seed sowing. Therefore, the planting quality can be greatly improved during the experimental stage. The germination rate of seeds can increase for better consistency between seedling emergence and plant growth. It is necessary to grade the seeds, in order to better meet the requirements of single seed precision sowing in the seeder. The graded seeds have similar sizes and shapes, which is beneficial to the sowing qualification rate of the seeder. Maize seed grading before sowing has been one of the most important parts of seed breeding. There is a large demand for seed breeding machinery because seed breeding test has a heavy task, with many kinds and various modes. Therefore, it is necessary to develop the seed grading equipment for the different varieties of seed breeding tests. Efficient screening can be used to maintain an effective screening area, appropriate thickness of material layer, and effective movement. Numerous studies have focused mainly on the screen structure, vibration mode, screen hole shape, parameter optimization, and screening mechanism, in order to improve the screening performance of vibrating screens. However, it is still lacking in the existing grading equipment for seed breeding. The performance of seed breeding needs to be modified for better technical requirements. In this study, the variable-amplitude vibrating screen technology was proposed to improve the efficiency of seed grading and self-purification quality before sowing in seed breeding. A vibrating screen device was also designed for seed grading. Jingke 968 maize seed was taken as the test object. With the qualified rate of grading, operation time, and the number of plugging seeds as the test index, the response surface mathematical model was established by four-factor (feed port height, amplitude, vibration frequency, and screen inclination angle) three-level Box-Behnken test. The verification tests were carried out to optimize the parameters. There were highly significant effects of vibration frequency and screen inclination angle on the qualified rate of grading and operation time. The number of plugging seeds regression model was highly significant, but it was lacking in fitting, indicating the lower fitted regression model. There was no analysis of variance in the number of plugging seeds regression model. The greatest influence of vibration frequency was found on the qualified rate of grading, followed by the screen inclination angle, amplitude, and feed port height. There was the greatest influence of vibration frequency on the operation time, followed by the amplitude, screen inclination angle, and feed port height. The number of plugging seeds on the screen holes increased sharply at the low amplitude and vibration frequency. The very low self-purification was caused by the greater randomness in the number of plugging seeds. The optimal combination of parameters was obtained at the opening height of 19 mm, amplitude of 5 mm, vibration frequency of 8.25 Hz, and screen surface inclination angle of 7°. The validation test under the optimal conditions was 89.55% of the qualified rate of grading and 39 s of the operation time, which was basically consistent with the predicted after optimization. The better self-purification was achieved, where the number of plugging seeds was 8. The grading efficiency of the device was about 0.33 t/h. All the indicators can fully meet the design requirements. The operational performance was better than that of the uniform amplitude vibration grading device. The finding can provide a strong reference to design the seed grading equipment for seed breeding.

       

    /

    返回文章
    返回