4BL-1型白萝卜联合收获机缨叶聚拢装置优化与试验

    Optimized design and experiment of the tassel gathering mechanism for 4BL-1 type white radish combine harvester

    • 摘要: 为解决白萝卜机收过程中因缨叶聚拢不全导致损失率与损伤率高、切头合格率低等问题,该研究依据白萝卜缨叶物理力学特性,设计了一种白萝卜缨叶聚拢装置,以实现白萝卜缨叶从田间自然“半散开”状态聚拢成束,利于后续拔取作业。构建白萝卜缨叶聚拢装置运动学模型,确定“拢缨速比”的取值范围;构建装置结构参数和前进速度、拢缨速比及作业姿态等运动参数及拢叶机构倾角对缨叶聚拢性能影响的数学模型,并求解出各因素优选区间。以缨叶聚拢成功率、缨叶破损率为评价指标,开展三因素三水平正交组合试验,依据响应面法分析各因素对二者的影响效应,并对模型进行优化。试验结果表明:缨叶聚拢成功率影响显著性顺序为前进速度、拢缨速比、拢叶机构倾角;缨叶破损率影响显著性顺序为拢缨速比、拢叶机构倾角、前进速度;最优参数组合为:前进速度0.4 m/s、拢缨速比3.9、拢叶机构倾角86.3°。在最优参数组合下开展台架试验验证,结果表明:缨叶聚拢成功率、缨叶破损率分别为92.04%、8.81%,满足拔取式白萝卜联合收获机缨叶聚拢需求。研究结果可为白萝卜收获机械的设计提供参考。

       

      Abstract: White radish has been one of the most popular root vegetables in recent years. The mechanized production of white radish often includes the ploughing, planting, managing, cleaning, and post-processing of mature products. Among them, the harvesting has been the weakest degree of mechanization in the production. The "Picking type" harvesting can serve as the joint harvesting for the white radish. The tassel can also be operated to realize the clamping, conveying, and tassel-cutting processes. Therefore, the gathering quality of the tassel can directly determine the overall harvesting. However, only a few reports focused on the tassel gathering of white radish. In this study, a tassel-gathering mechanism was designed for the white radish, according to the tassel's physical properties and fracture mechanics. The complete gathering of tassels was achieved in the highly qualified rate of cutting head with the low loss and damage rate in the process of machine harvesting. The gathering of white radish tassels into bundles was realized from the natural "semi-prostrate" state in the field, particularly for the operation of the subsequent links. A kinematic model of tassel gathering mechanism was constructed to propose the concept of "tassel-gathering speed ratio". The optimal range was learned during mathematical modeling; The mathematical model was constructed to explore the influence of structural and key motion parameters (such as the forward speed, tassel gathering speed ratio, and the installation angle of the tassel gathering mechanism) on the tassel performance. The mathematical model was then used to determine the performance of tassel gathering. The optimal structure and motion parameters of the tasseled gathering mechanism were solved to consider the complexity of the field environment and the unfavorable control of variables in the test. An indoor bench test was carried out to combine with the theoretical analysis. The influenced factors were taken as the forward speed, tassel gathering speed ratio, and installation angle of the tassel gathering mechanism of the white radish combine harvester. The success and breakage rate of tassel gathering were taken as the evaluation indexes. The three-factor and three-level response surface test was carried out using Design-Expert software. The regression mathematical model was established between the influenced factors and the indexes. The parameters of the model were optimized at the same time. The test results showed that the significance of the success rate of tassel gathering was ranked in the descending order of the forward speed, the tassel gathering speed ratio, and the installation angle of the tassel gathering mechanism; The significance of the breakage rate of tassel gathering was ranked in the descending order of the tassel gathering speed ratio, installation angle of tassel gathering mechanism, and forward speed. The optimal combination of parameters was the forward speed of 0.4 m/s, tassel gathering speed ratio of 3.9, and the installation angle of the tassel gathering mechanism of 86.3°. The success and breakage rate of tassel gathering were predicted as 94.56% and 10%, respectively. Experimental verification showed that the success and the breakage rate of tassel gathering were 92.04% and 8.81%, respectively, under the optimal combination of parameters. The evaluation indexes were close to the prediction, which fully met the demand of tassel gathering of picking-type combine harvester for the white radish. This finding can also provide a strong reference to optimize the white radish harvester machinery.

       

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