4KHZ-330型食葵联合收获机设计与试验

    Design and test of 4KHZ-330 type combine harvester for edible sunflower

    • 摘要: 针对食葵机械化收获水平低、损失大、含杂率高及籽粒破损严重等现状,该研究根据成熟期食葵生物特性,在传统联合收获机结构基础上设计一种4KHZ-330型食葵联合收获机,在割台上增设脱粒装置实现葵盘在割台上脱分,可有效缩短葵盘输送路径,提高清选质量。首先阐述食葵联合收获机的总体设计方案及动力传动模式,并对割脱一体式割台、割台升降机构、清选装置及气力输送装置等关键部件进行设计,确定相关参数。机具配套动力113 kW,工作幅宽为3300 mm,可一次完成食葵切割、脱粒、输送、清选、集籽、集草及卸载等工序。田间试验表明,收获机在低、中、高3种工作档位下,总损失率均低于4.0%,籽粒含杂率均低于5.0%,籽粒破损率均低于2.0%,生产率为0.40~0.85 hm2/h,作业性能指标满足食葵机械化收获标准。作业过程中收获机各关键部件之间运动协调关系平稳,食葵喂入顺畅,工作效率高,可以作为食葵联合收获机使用。

       

      Abstract: In recent years, with the increase in the area of domestic sunflower planting, with the supporting mechanised production system is relatively backward, especially the low level of mechanised harvesting. Currently, the harvesting of edible sunflowers in China mainly adopts segmented harvesting, first cutting the sunflower disc and then inserting it on the sunflower stem to dry for about 7-10 days. After the moisture content of seeds meets the harvesting conditions, mechanical harvesting is used, which is time-consuming, labor-intensive, and causes significant losses, that the serious constraints on the development of the sunflower industry have led to limited reports on the combined harvesting of sunflowers. Therefore, there is an urgent need for mechanized combined harvesting of sunflowers. Due to the thin and short skin of sunflower seeds, while the traditional combine harvester has a long material transportation path after harvesting,thus during the transportation process, the sunflower disc is prone to breakage and the seed skin is easily damaged, leading its economic value greatly reduce, In addition, the severe breakage of the sunflower disc increases the difficulty of subsequent cleaning.Therefore, this study focuses on the problems existing in the mechanized harvesting process of sunflowers mentioned above. Combining the characteristics of sunflowers as high stem crops and easy threshing during the complete maturity stage, this 4KHZ-330 sunflower combine harvester was innovatively designed on the basis of the traditional material process flow of the combine harvester. It achieves the separation of sunflower seeds and impurities on the header, aiming to shorten the transportation path of sunflower discs after harvesting, reduce transportation losses, and reduce sunflower disc breakage. To lay the foundation for improving the cleaning quality follow up,the key component structures and parameters such as cutting threshing integrated type header, cleaning device, and pneumatic conveying device were been designed, and conduct field experiments was conducted to verify the rationality of the design. This article elaborates on the overall design scheme and power transmission mode of combine harvester, and designs key components such as cutting threshing integrated type header, header lifting mechanism, cleaning device, and pneumatic conveying device, and determines their relevant parameters. The machine was equipped with power of 113 kW and working width of 3300 mm,which can complete the cutting, threshing, conveying, cleaning, seed collection, grass collection, and unloading processes of sunflowers. Field experiments were conducted have shown that under three different working gears of low, medium, and high, the total loss rate of the harvester was less than 4.0%, the impurity content of the seeds was less than 5.0%, the damage rate of the seeds was less than 2.0%, and the productivity was 0.40-0.85 hm2/h. The work performance indicators meet the requirements for harvesting sunflowers and are superior to relevant standards. During the work process, the coordination relationship between key components of harvester was stable, the sunflower feeding was smooth, effectively saving manual labor, reducing production costs, and improving work efficiency.This can provide technical reference for the development of subsequent sunflower harvesting equipment.

       

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