干燥物系解析理论研究进展

    Research progress in analytical theory of drying system

    • 摘要: 干燥是含湿物料与有限介质两个独立物系,在限定的工艺条件下,自发进行能量传递和转换的过程。它隶属热力学范畴,而又不同于一般的热力过程,在物系边界存在诸多错综复杂的随机因素交互作用,使得基于热力学熵参数无法对实际过程的能效进行实时的定量评价。基于传递定律建立扩散模型,得不到传递系数严格意义的数学解,存在微积分结果偏离实际较远的情况;基于反应工程原理建立干燥动力学模型,存在指前因子,活化能,机理函数等待定的物理量,实际应用存在很大的局限性。如何从理论上完整地解析出实际过程,得到其分析解是热力学应用技术基础科学研究领域自古以来的重大理论难题。近十几年,笔者从非均相系热力学基础和干燥㶲分析入手,以干燥㶲传递和转换时的自由能消耗为统一尺度,以水分活度为一切干燥物系的共同属性,揭示了干燥物系固有特征函数及其理论解,丰富了热力学应用技术基础理论。该文从干燥物系解析理论发展的历史现状,阐释揭示物料干燥理论过程、评价工艺装备能效的解析理论与方法并指明其应用与发展的技术途径,为揭示物系传递机理、评价工艺装备系统能效、实现干燥过程自适应控制和制订科学的工艺能效评价标准提供参考。

       

      Abstract: Drying is the spontaneous heat energy transfer and conversion between two independent systems of heterogeneous wet materials and finite media in the thermodynamics field. In addition to general thermodynamics, there are mostly complex interactions among a numbers of stochastic factors along the system boundary. Thus, the energy utilization cannot be real-time and quantitatively evaluated in actual using thermodynamic entropy parameters. Specifically, the diffusion model cannot obtain the mathematical solution of the transfer coefficient with strict meaning, thus causing a deviation significantly away from reality. The drying model is also limited by the undetermined physical quantity (pre-exponential factors, activation energy, and mechanism functions) in the drying kinetics model under reaction engineering. A major theoretical challenge can still remain to systematically analyze the actual process for the analytical solution in the fundamental scientific research field of thermodynamic application since ancient times. The thermodynamic basis has been focused on non-homogeneous systems and the drying exergy analysis over the decade. Taking the free energy consumption of exergy transfer and conversion during drying as the unified scale, water activity was considered as the common attribute for the drying systems. The inherent functions were obtained for the theoretical solutions during drying. The fundamental theory was enriched in the thermodynamic application. Accordingly, the present review aims to analyze the development history and research status of analytical theory during drying. The analytical theories were summarized to reveal the theoretical process of material drying. The energy efficiency of the drying process and equipment was evaluated to propose the technical paths for the application and development of analytical theories. Some scientific references were provided to reveal the transfer mechanism. The adaptive control of drying can be realized to develop the evaluation standards for energy efficiency of drying.

       

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