刘天湖,陈思远,杨国柱,等. 双排交替齿形筛菠萝输送机构设计与试验[J]. 农业工程学报,2024,40(15):11-21. DOI: 10.11975/j.issn.1002-6819.202402005
    引用本文: 刘天湖,陈思远,杨国柱,等. 双排交替齿形筛菠萝输送机构设计与试验[J]. 农业工程学报,2024,40(15):11-21. DOI: 10.11975/j.issn.1002-6819.202402005
    LIU Tianhu, CHEN Siyuan, YANG Guozhu, et al. Design and experiment of the double row alternating toothed sieve pineapple conveying mechanism[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(15): 11-21. DOI: 10.11975/j.issn.1002-6819.202402005
    Citation: LIU Tianhu, CHEN Siyuan, YANG Guozhu, et al. Design and experiment of the double row alternating toothed sieve pineapple conveying mechanism[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(15): 11-21. DOI: 10.11975/j.issn.1002-6819.202402005

    双排交替齿形筛菠萝输送机构设计与试验

    Design and experiment of the double row alternating toothed sieve pineapple conveying mechanism

    • 摘要: 针对拨杆喂入式菠萝采收机所存在采摘后的菠萝果实在输送过程中容易堵塞、堆积,并在接果板与挡板输送链之间的间隙中挤压损坏导致的输送成功率低、输送损伤率较高的问题,该研究设计了一种双排交替齿形筛输送机构作为输送过程中的缓冲过渡机构。阐述了双排交替齿形筛输送机构工作机理,并根据运动特点确定了其结构参数,如杆件长度和角度、齿形筛板排列间距等。建立齿形筛板各齿端的运动方程和菠萝果实与齿形筛板的接触力学模型,求解了菠萝果实临界碰撞损伤及临界输送弹跳时双排交替齿形筛输送机构转轴的工作角速度分别为23.13和10.56 rad/s,并确定了接果板倾角、采摘装置转轴转速和输送机构转轴转速为影响该输送机构输送效果的3个主要参数。将这3个参数作为试验因素,以果实输送成功率和果实滞留数作为试验指标,依据Box-Behnken试验原理开展了三因素三水平台架试验,建立了试验指标与各影响因素之间的回归模型,并利用回归模型求得了最优参数组合。田间试验结果表明,接果板倾角为14°、采摘装置转轴转速为27 r/min、输送装置转轴转速为70 r/min时果实平均输送成功率为94.87%、平均果实滞留数为2个,输送作业过程中均无果实受损,可满足菠萝果实输送工作需求,提高菠萝果实采收效率。

       

      Abstract: Pineapple is one of the four major tropical fruits with important profits. China has been the fifth-largest producer of pineapple in the world, particularly with a large number of planting areas. Manual harvesting cannot fully meet the large-scale production of pineapples at present. Mechanical harvesting can be expected to improve the efficiency of pineapple production with labor cost savings. It is of great significance to develop mechanized equipment for pineapple production. Among them, the lever-feeding pineapple harvester has been developed for the batch harvesting of pineapples. Compared with robotic picking, it is no necessary to adjust the working parameters during harvesting plants with different heights. Therefore, the harvest speed is much higher than that of the manual and robot. However, the low success rate has been confined to collecting and conveying the harvested pineapple fruit. Many pineapple fruits are prone to damage during transport. In this study, a double-row alternating toothed sieve was designed for pineapple collecting and conveying. The device served as the intermediate or transitional conveying mechanism between the fruit receiving plate and the baffle conveyor chain. The motion equation was then established for the tip of each of the tooth-shaped sieve plates in the double-row alternating tooth-shaped sieve. A systematic analysis was made on the motion trajectory of each tooth tip in the conveying mechanism. The structural parameters of the conveying mechanism were determined, such as the length and angle of the rods, and the spacing distance between the toothed sieve plates. After that, the mechanics model was established to express the contact between pineapple fruit and the tooth-shaped sieve plates. The pineapple fruit damage-free and bounce-free boundary conditions of the conveying speeds were obtained for the conveying mechanism using the mechanic model. Furthermore, the key influencing factors were determined as the experimental parameters, including the inclination angle of the receiving plate, the rotational speed of the picking device, and the rotational speed of the conveying mechanism. A three-factor three-level frame experiment was conducted using the Box-Behnken, with the success rate of pineapple fruit conveying and the number of retained fruits as the evaluation indicators. The combination of optimal parameters was then obtained using the regression model. The field test also showed that the average fruit conveying success rate was 94.87%, and the average number of retained fruits was 2 when the inclination angle of the receiving plate was 14°, the rotational speed of the picking device was 27 r/min. and the rotational speed of the conveying device was 70 r/min. Besides, there was no damaged fruit during conveying. The device can fully meet the needs of pineapple fruit conveying.

       

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