灵芝-玉米秸秆的生物纸板制备工艺优化及性能研究

    Preparation and performance study of Ganoderma weberianum/corn straw mycelium paperboard

    • 摘要: 为解决使用化学粘合剂制备的纸板带来的环境污染以及健康损害等问题,可替代传统纸板的环境友好型生物纸板开发成为研究热点。该研究使用韦伯灵芝/玉米秸秆组合,通过优化培养时间、果糖添加量及秸秆颗粒度等单因素条件探究其对制备的菌丝体纸板力学、防水和热分解性能的影响,并通过正交试验明确纸板的最佳培养工艺。试验结果表明,各因素对纸板的边压强度、弯曲挺度、静曲强度的影响程度由大到小依次为颗粒度,培养时间,果糖添加量,当颗粒度为0.165~0.250 mm,培养时间30 d,添加质量分数为5%的果糖时,制备的纸板边压强度为14.36 N/mm、静曲强度为10.89 MPa、弯曲挺度为33.09 mN/m,并且随着颗粒度的减小,纸板吸水24 h的吸水率和厚度膨胀率分别降低到0.86%和0.50%。不同单因素条件制备的菌丝体纸板具有相似的热降解过程,均在170 ℃左右开始降解,在350 ℃达到最大。该研究为后续菌丝体复合材料的开发和应用提供参考依据。

       

      Abstract: Environmental pollution has posed serious harm to human health. The use of adhesives has also caused in the traditional paperboard. It can be expected to develop the environmentally friendly mycelium paperboard. Among them, the hyphae can form clamp-shape connection structures for the nutrient reproduction and transfer. A natural biocomposite material can grow on the natural agricultural waste, due to the high dipole moment and hydrogen bonding between macromolecules. In this study, the combination of Ganoderma weberianum/corn straw was determined to design the single-factor cultivation conditions, such as the cultivation time, straw particle size, and fructose addition. A systematic investigation was also implemented to explore the effects on the mechanical properties, waterproof properties, and thermal decomposition performance of the hyphal paperboard formed by hot pressing. The optimal cultivation was obtained after orthogonal experiments. The experimental results indicate that the various factors were varied in the influence on the edgewise strength, flexural stiffness, and static bending strength and waterproofness of paperboard. Firstly, the flexural stiffness reached 16.63 mN/m, which was 21.2% higher than that of kraft study (13.10 mN/m), when the cultivation time was 30 days. Moreover, the water absorption (24 hours) also decreased from 3.92% to 1.27% with the increase of cultivation time. Secondly, previous studies showed that the addition of fructose, glucose, and sucrose increased the biomass growth rate of strains. The fructose was chosen as an exogenous nutrient. Once the mass fraction of 5% fructose was added, the mechanical properties were the best with a flexural stiffness of 18.87 mN/m, which was 30.5% higher than that of kraft study (13.10 mN/m). Thirdly, the particle size of substrate shared the significant impact on the appearance and properties of the material. Furthermore, the mycelium paperboard made of 0.165-0.250 mm particle size was the closest appearance and feel to kraft paper. At the same time, the mycelium paperboard made of 0.165-0.250 mm straw was the least prone to deformation and loosening during testing. The molding was significantly improved, compared with the rest components. In terms of mechanical properties, the edgewise strength, the static bending strength, and the flexural stiffness increased by 17.4%, 14.9%, and 57.3%, respectively. The influence level of various factors was also ranked in the descending order of the particle size, cultivation time, fructose addition amount. Once the particle size was 0.165-0.250 mm, the cultivation time was 30 days, and the fructose addition was 5.0%. The edgewise strength, static bending strength and flexural stiffness of prepared paperboard were 14.36 N/mm, 10.89 MPa, and 33.09 mN/m, respectively. The water absorption rate and water thickness expansion rate of paperboard after 24 hours of water absorption decreased to 0.86 and 0.59%, respectively, as the particle size decreased. The mycelium paperboard prepared by different single factors shared the same thermal decomposition, starting at around 150 ℃ and reaching its the maximum at 350 ℃. This finding can provide a strong reference basis to develop and apply the mycelium composite materials in the future.

       

    /

    返回文章
    返回