郑长娟,朱德兰,张锐,等. 过滤孔径可调的叠片过滤器水力性能研究[J]. 农业工程学报,2024,40(21):1-10. DOI: 10.11975/j.issn.1002-6819.202403166
    引用本文: 郑长娟,朱德兰,张锐,等. 过滤孔径可调的叠片过滤器水力性能研究[J]. 农业工程学报,2024,40(21):1-10. DOI: 10.11975/j.issn.1002-6819.202403166
    ZHENG Changjuan, ZHU Delan, ZHANG Rui, et al. Design of adjustable equivalent aperture disc filters and its hydraulic performance[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(21): 1-10. DOI: 10.11975/j.issn.1002-6819.202403166
    Citation: ZHENG Changjuan, ZHU Delan, ZHANG Rui, et al. Design of adjustable equivalent aperture disc filters and its hydraulic performance[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(21): 1-10. DOI: 10.11975/j.issn.1002-6819.202403166

    过滤孔径可调的叠片过滤器水力性能研究

    Design of adjustable equivalent aperture disc filters and its hydraulic performance

    • 摘要: 叠片过滤器是微灌系统的关键部件之一,对过滤杂质,减缓滴头堵塞起到重要作用。但叠片过滤器的叠片种类单一、过滤沙粒粒径范围较小,同一叠片无法满足不同杂质粒径的过滤要求。基于此,该研究考虑通过合理改变叠片间松紧度的方式调节叠片间有效过滤面积,设计了一种过滤目数可调的叠片过滤器并通过试验测试其水力性能。结果表明:1)通过调节叠片松紧度可以获得不同过滤目数的目标。3种叠片在3种电机压力下可获得7种松紧度,对应的叠片过滤等效孔径分别0.300、0.250、0.200、0.150、0.125、0.100、0.075 mm。2)7种目数叠片过滤器水头损失动态变化和拦沙量存在差异。以小于75 μm沙粒为主的小级配含沙水,0.075 mm叠片的水头损失峰值最大,最大值均稳定在16 m左右。其拦沙量显著大于其他叠片(P<0.05)。以75~150 μm沙粒为主的中级配含沙水,0.075、0.100和0.125 mm叠片水头损失均较大,最大值均超过了6 m,0.100和0.125 mm叠片拦沙量为81、92和95 g,72、92和103 g,显著大于其他叠片(P<0.05)。以150~300 μm沙粒为主的大级配含沙水,0.150、0.200、0.250和0.300 mm叠片的拦沙量都较大,水头损失也有所增加。3)基于TOPSIS法可实现叠片过滤器目数的优化配置。小级配含沙水应选择0.075 mm叠片;中级配含沙水浓度较大时应选择0.125 mm叠片,浓度较小时应选择0.100 mm叠片;大级配含沙水浓度较大时应选择0.250和0.300 mm叠片,浓度较小时应选择0.150和0.200 mm叠片。研究可为减少过滤器水头损失和微灌系统中不同级配含沙水条件下叠片过滤器的合理选型和使用提供参考。

       

      Abstract: The disc filter is one of the key components of micro-irrigation systems and plays an important role in filtering impurities and reducing clogging of emitters. However, the disc filter has a single type of discs and a narrow range of sand grain sizes for filtration, making it unable to meet the filtration requirements of different impurity particle sizes. Based on this, this research proposes a disc filter with adjustable filter mesh size by reasonably changing the tightness between discs, The disc filter can not only meet the filtration requirements of different impurity particle size ranges, but also help to reduce the manufacturing cost and operating cost. In order to test the hydraulic performance of disc filters with different mesh, five flow rates of 10, 15, 20, 25 and 30 m3/h were designed to test the change of head loss in clear water conditions with different mesh sizes of disc filters. In addition, three grades of small, medium and large sandy water with less than 75, 75~150 and 150~300 μm sand particles and three sand contents of 0.8, 1.0 and 1.2 g/L were selected to test the head loss and sand interception of disc filters with different mesh numbers under different grades and contents. The results show that: 1) Different mesh filtration objectives can be obtained by adjusting the disc tightness. Three types of discs can obtain 7 levels of tightness under three motor pressures, corresponding to filter mesh sizes of 50, 60, 75, 100, 120, 150, and 200. 2) There were differences in the head loss dynamics and sand interception of the 7 mesh disc filters. For small graded sandy water, the 200 mesh disc piece had the largest peak head loss, and the maximum values were all stabilized at about 16 m. The sand interception of the 200 mesh disc was 54, 73 and 84 g, which were significantly larger than that of other discs (P<0.05). For intermediate graded sandy water, the head loss was greater for 120, 150 and 200 mesh discs, with maximum values exceeding 6 m. The sand interceptions for 120 and 150 mesh discs were 72, 92 and 103 g, and 81, 92 and 95 g, respectively, which were significantly greater than that of the other discs (P<0.05). For large grades of sandy water, the 50, 60, 75, and 100 mesh discs all had greater sand interceptions and increased head loss. 3) Based on the TOPSIS method, the optimization configuration of the filter mesh size can be achieved. For small graded sandy water, a 200-mesh disc should be chosen. For intermediate graded sandy water, a 120-mesh disc should be chosen when the content is high, and a 150-mesh disc should be chosen when the content is low. For large grades of sandy water, a 50-mesh or 60-mesh disc should be selected when the content is high, and a 75-mesh or 100-mesh disc should be chosen when the concentration is low. This research effectively avoids the hidden danger of head loss surge while ensuring the best filtration effect, which can provide reference for the rational selection and use of disc filters under different sand content conditions in micro-irrigation systems to reduce filter head loss.

       

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