王凡瑞,李斌,朱荣光,等. 孜然脱粒机风筛式清选装置的设计与试验[J]. 农业工程学报,2024,40(22):1-13. DOI: 10.11975/j.issn.1002-6819.202404134
    引用本文: 王凡瑞,李斌,朱荣光,等. 孜然脱粒机风筛式清选装置的设计与试验[J]. 农业工程学报,2024,40(22):1-13. DOI: 10.11975/j.issn.1002-6819.202404134
    WANG Fanrui, LI Bin, ZHU Rongguang, et al. Design and test of wind-sieve type cleaning device for cumin threshing machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(22): 1-13. DOI: 10.11975/j.issn.1002-6819.202404134
    Citation: WANG Fanrui, LI Bin, ZHU Rongguang, et al. Design and test of wind-sieve type cleaning device for cumin threshing machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(22): 1-13. DOI: 10.11975/j.issn.1002-6819.202404134

    孜然脱粒机风筛式清选装置的设计与试验

    Design and test of wind-sieve type cleaning device for cumin threshing machine

    • 摘要: 由于孜然籽粒粒径小、脱出物外形尺寸相似,且缺少专用的清选装置,导致孜然籽粒的清选含杂率高、清选效率低。该研究在孜然籽粒特有物理特征分析的基础上,结合现有各类清选装置的工作原理,设计了一种风筛式孜然清选装置,开展了具有针对性的清选装置关键部件的设计,包括复合式双层筛、贯流式风机、风挡拦截装置等。通过气固耦合仿真技术对清选流场压力分布、气流速度及清选物料固相运动规律进行分析,验证装置结构设计合理性,确定影响清选效果的主要因素为风速、振动频率、入风角度;将风速、振动频率、入风角度作为试验因素,以损失率及含杂率为评价指标,通过三因素三水平正交试验,得到自变量与清选效果的二次多项式响应面回归模型,并通过多元回归拟合分析得到清选装置最优工作参数为:风速10.27 m/s,振动频率4.07 Hz,入风角度20.26°。根据最优参数求解结果,自制试验台架进行了验证试验,得到孜然籽粒清选后的平均损失率、含杂率分别为3.40%和5.28%,损失率、含杂率的理论预测值与台架试验结果的误差值分别为0.94%、1.73%,证明回归模型具有较高的准确性,孜然脱粒机清选装置的设计满足孜然籽粒清选作业标准。

       

      Abstract: The cumin grains, due to their small particle size and similar external dimensions, face significant challenges during the cleaning process. The absence of specialized cleaning devices has resulted in a high impurity content rate and low cleaning efficiency. To address these existing problems, a wind-screen type cumin cleaning device was designed. This design was based on the unique physical characteristics of cumin seeds and the working principles of existing cleaning devices. The study focused on the design of key components of the cleaning device, which encompassed the structural design and parameter design of the composite double-deck sieve, the cross-flow fan, and the wind blocking and intercepting device. To ensure the effectiveness of the design, gas-solid coupling simulation technology was utilized. This technology allowed for the analysis of the pressure distribution of the scavenging flow field, the airflow velocity law, and the solid-phase movement law of the scavenging materials. Through this simulation, the reasonableness of the device structure design was verified. During the simulation process, it was found that the main factors affecting the scavenging effect were wind speed, vibration frequency, and air inlet angle. These factors were then taken as the test factors, with the loss rate and impurity rate serving as the evaluation indexes.To further investigate the relationship between the independent variables and the scavenging effect, a quadratic polynomial response surface regression model was obtained through an orthogonal test of the three-factor and three-level. This model enabled the identification of the optimal working parameters of the scavenging device. The optimal parameters were determined to be a wind speed of 10.27 m/s, a vibration frequency of 4.07 Hz, and an inlet angle of 20.26°. To validate the optimal parameter solving results, a homemade test stand was utilized. The working parameter combination was tested, and the results were impressive. The average loss rate and impurity rate after cumin seed cleaning were 3.40% and 5.28%, respectively, and the theoretical prediction value was close to the test results, which proved that the regression model had a high degree of accuracy.Furthermore, the design of the composite double-deck sieve played a crucial role in achieving these results. The sieve's structural design and parameter design were carefully considered to ensure efficient cleaning while minimizing loss. The cross-flow fan and wind blocking and intercepting device also contributed to the overall effectiveness of the cleaning device.In conclusion, the wind-screen type cumin cleaning device designed in this study has proven to be an effective solution to the challenges faced during the cleaning of cumin grains. The device's design, based on the unique physical characteristics of cumin seeds and the working principles of existing cleaning devices, has resulted in optimal working parameters that minimize loss and impurity rates. The use of gas-solid coupling simulation technology has further validated the reasonableness of the device structure design. The successful validation of the optimal parameter solving results through the homemade test stand demonstrates the practical application and effectiveness of the designed cleaning device.

       

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