转速变换方式对变速过程中混流泵稳定性的影响

    Effects of speed conversion mode on the stability of mixed-flow pumps during speed varing-process

    • 摘要: 转速变换方式对变速过程中混流泵的稳定性有显著影响。该研究以混流泵为研究对象采集了其在不同转速变换方式下的主轴振动和压力脉动信号,然后综合信号特征分析方法和改进的逼近理想解(technique for order preference by similarity to ideal solution, TOPSIS)模型研究了变速方式对转速变换过程中混流泵运行稳定性的影响。结果表明:在1/4次方、线性和4次方转速变换过程中,主轴振动数据的正联合峭度占比分别为70%、44%和4%,表明4次方转速变换方式可以有效改善变速过程中主轴受到的冲击振动。4次方转速变换方式引发的变速过程中主轴轴心偏移距离相对最小,表明该转速变换方式下主轴的涡动尺度相对最小。4次方转速变换方式还对变速过程中导叶内部的压力脉动峰峰值有显著的改善作用,同时也降低了叶轮出口处高幅值压力脉动的持续时间。经过对比,4次方转速变换过程中的混流泵稳定性分别比线性、1/4次方转速变换过程中泵的稳定性高6.6%、11.0%。本文研究成果为提高转速变换过程中混流泵的稳定性提供了参考。

       

      Abstract: Speed conversion has posed a significant impact on the stability of the mixed flow pump in the operation of variable speed. Taking the mixed flow pump as the research object, this study aims to collect the displacement signals of shaft vibration and pressure pulsation inside the pump under different speed conversion modes using a synchronous acquisition system. A systematic analysis was made to clarify the influence of speed conversion modes on the stability of mixed-flow pumps. The results show that the position of the shaft center was inconsistent with before the start of speed conversion at the end of speed conversion. There was the smallest offset distance of the quartic power speed conversion, which was 0.075 mm. The vortex motion of shaft vibration was the most stable under the speed conversion to the quartic power, compared with the rest. In the quartic power speed conversion, the ratio of S(p-p) to ∆D was only greater than 0.33 at the end of the speed conversion. The maximum kurtosis of the two-dimensional joint was 5.67 (quarter power), 5.61 (linear), and 5.4 (quartic power), respectively, for the three-speed conversion modes. Among them, the proportion of positive joint kurtosis for the shaft vibration was 70% (quarter power), 44% (linear), and 4% (quartic power), respectively. The quartic power speed conversion effectively improved the mechanical impact of shaft vibration. The main frequency of shaft vibration was the rotational frequency fn under different speed conversion modes. The proportion of high amplitude region was 87.5%, 62.5%, and 12.5% in the descending order of the index under the speed conversion mode. The high amplitude and high-order harmonic frequencies of shaft vibration were concentrated mainly in 2fn among the three-speed conversion modes. Phase resonance caused the amplitude of higher-order harmonics of pressure pulsation inside the impeller to be stronger than fBPF(passing frequency of impeller blades) during speed conversion. The proportions of high amplitude areas in 12fn under the three-speed conversion modes were 75%, 50%, and 5% in the descending order of their indices. The main frequency of shaft vibration velocity still remained in the time-frequency of pressure pulsation inside the pump during speed conversion, indicating the high impact of shaft vibration on pressure pulsation. Finally, the improved TOPSIS was used to quantitatively evaluate the operational stability of mixed-flow pumps under speed conversion modes. The results showed that the operational stability of the mixed flow pump gradually deteriorated, as the speed increased. There was the smallest stability index of the quartic power speed conversion. The mixed flow pump has the best stability during the quartic power speed conversion, only considering shaft vibration and pressure pulsation. The findings can provide a strong reference to improve the stability of mixed flow pumps during speed conversion.

       

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