朱国俊,宣奕帆,冯建军,等. 转速变换方式对变速过程中混流泵稳定性的影响[J]. 农业工程学报,2024,40(21):1-10. DOI: 10.11975/j.issn.1002-6819.202406034
    引用本文: 朱国俊,宣奕帆,冯建军,等. 转速变换方式对变速过程中混流泵稳定性的影响[J]. 农业工程学报,2024,40(21):1-10. DOI: 10.11975/j.issn.1002-6819.202406034
    ZHU Guojun, XUAN Yifan, FENG Jianjun, et al. Effect of speed conversion mode on the stability of mixed-flow pump during variable speed process[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(21): 1-10. DOI: 10.11975/j.issn.1002-6819.202406034
    Citation: ZHU Guojun, XUAN Yifan, FENG Jianjun, et al. Effect of speed conversion mode on the stability of mixed-flow pump during variable speed process[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(21): 1-10. DOI: 10.11975/j.issn.1002-6819.202406034

    转速变换方式对变速过程中混流泵稳定性的影响

    Effect of speed conversion mode on the stability of mixed-flow pump during variable speed process

    • 摘要: 转速变换方式对变速过程中混流泵的稳定性有显著影响。该研究以混流泵为研究对象采集了其在不同转速变换方式下的主轴振动和压力脉动信号,然后综合信号特征分析方法和改进的逼近理想解(Technique for order preference by similarity to ideal solution, TOPSIS)模型研究了变速方式对转速变换过程中混流泵运行稳定性的影响。结果表明:在1/4次方、线性和4次方转速变换过程中,主轴振动数据的正联合峭度占比分别为70%、44%和4%,表明4次方转速变换方式可以有效改善变速过程中主轴受到的冲击振动。4次方转速变换方式引发的变速过程中主轴轴心偏移距离相对最小,表明该转速变换方式下主轴的涡动尺度相对最小。4次方转速变换方式还对变速过程中导叶内部的压力脉动峰峰值有显著的改善作用,同时也降低了叶轮出口处高幅值压力脉动的持续时间。经过对比,4次方转速变换过程中的混流泵稳定性分别比线性、1/4次方转速变换过程中泵的稳定性高6.6%、11.0%。本文研究成果为提高转速变换过程中混流泵的稳定性提供了参考。

       

      Abstract: The speed conversion strategy has a significant impact on the stability of variable speed operation of the mixed flow pump. This study takes the mixed flow pump as the research object, collects the displacement signals of the shaft vibration and the pressure pulsation signals inside the pump under different speed conversion modes based on a synchronous acquisition system, and analyzes the influence of speed conversion modes on the two. The results show that the position of the shaft center is inconsistent with before the start of speed conversion at the end of speed conversion, and the offset distance of the quartic power speed conversion is the smallest, which is 0.075 mm. When the speed conversion to the quartic power, the vortex motion of the shaft vibration is the most stable compared to the other two speed conversions. When the quartic power speed conversion, the ratio of S(p-p) to ∆D is only greater than 0.33 at the end of the speed conversion. The maximum two-dimensional joint kurtosis values for the three speed conversion modse are 5.67 (quarter power), 5.61 (linear), and 5.4 (quartic power), respectively. Among the three speed conversion modes, the proportion of positive joint kurtosis of shaft vibration is 70% (quarter power), 44% (linear), and 4% (quartic power), respectively. The quartic power speed conversion mode can effectively improve the mechanical impact of shaft vibration. The main frequency of shaft vibration under different speed conversion modes is the rotational frequency fn, and the proportion of high amplitude region fn is 87.5%, 62.5%, and 12.5% in order of the index of its speed conversion mode, from small to large. The high amplitude and high-order harmonic frequencies of shaft vibration are mainly concentrated in 2fn among the three speed conversion modes. During the speed conversion process, phase resonance causes the amplitude of higher-order harmonics of pressure pulsation inside the impeller to be stronger than fBPF. And the proportion of high amplitude areas in 12fn under the three speed conversion modes is 75%, 50%, and 5% in order of their speed conversion mode indices, from small to large. During the process of speed conversion, the main frequency of shaft vibration velocity still exists in the time-frequency of pressure pulsation inside the pump, indicating that shaft vibration has a certain impact on pressure pulsation inside the pump Finally, the improved TOPSIS method was used to quantitatively evaluate the operational stability of the mixed-flow pump, and the impact of speed conversion modes on the operational stability of the mixed flow pump was explored. The results showed that as the speed increased, the operational stability of the mixed flow pump gradually deteriorated. The stability index of the quartic power speed conversion is the smallest, while the stability index of the quarter power speed conversion is the largest. Under the premise of only considering shaft vibration and pressure pulsation inside the pump, the mixed flow pump has the best stability during the quartic power speed change process. The research results provide a certain reference for improving the stability of mixed flow pump during speed conversion process.

       

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