基于低场核磁的西梅干燥过程水分迁移规律

    Analysis of moisture transfer of prunes during drying using low-field NMR

    • 摘要: 为探究西梅在干燥过程中水分迁移情况以及在不同温度(50、65、80 ℃)和风速(1、2、3 m/s)下的干燥特性,该研究基于毕渥数建立了西梅干燥动力学模型,运用低场核磁共振技术分析了干燥过程中不同干燥质量的西梅个体内部水分的分布状态和迁移规律。结果表明:在西梅热泵干燥过程中,水分扩散先为外部扩散控制,随后为内部扩散控制。基于毕渥数的Bi-G模型可以较为准确的描述西梅干燥过程。西梅的干制时长受干燥温度和风速影响,半干时间为3.61~34.47 h,水分有效扩散系数为0.32×10−8~5.72×10−8 m2/s。其中,温度的影响较为明显,升高温度能够显著缩短干燥时长,加速西梅内部自由水、半结合水、结合水的扩散与相互转换。在干燥过程中,一方面水分由西梅表皮向外界空气蒸发扩散,另一方面升温干燥使得西梅内部水分传递势发生变化,水分遵循传递势差异向西梅内部扩散达到新的平衡。核磁共振成像图显示,西梅鲜果内部水分分布不均,在干燥质量为60 %时内部水分达到平衡点。此后,随着干燥的进行,西梅外表皮水分快速流失,对应干燥中后期出现的结壳现象。这种现象导致水分迁移通道受阻,影响西梅干制时长和品质。因此,基于不同干燥质量的核磁共振成像图,针对西梅不同干燥阶段选择不同的干燥温度进行降温干燥。结果表明,阶段降温干燥能够减少干燥后期表皮结壳硬化带来的影响,缩短干燥时长,提高西梅干燥品质。研究结果可为西梅干燥工艺优化和过程设计提供理论依据。

       

      Abstract: Prunes is one of the favorite fruits in the genus Prunus of the family Rosaceae, mainly planted in the Xinjiang Province of China. Fresh prunes are prone to water loss, softening, rotting, mold, and a series of quality degradations, due to the high moisture content. Drying prunes can extend the storage period for a long shelf life, particularly for the added value of the product. In this study, a series of experiments were carried out to investigate the moisture migration during drying. The drying characteristics of prunes were obtained at different temperatures (50, 65, and 80 ℃) and wind speeds (1, 2, and 3 m/s). Five kinetic models were then selected to fit the drying curve using the Biot number. Among them, the Bi-G model accurately represented the drying, according to the processing parameters and the fitted curves. Overall, the drying rate decreased gradually, while the moisture diffusion was first controlled externally, and then controlled by internal diffusion; The moisture diffusion efficiency increased with the increase of drying temperature and wind speed. The more significant effect of drying temperature was observed at the same time. The low-field nuclear magnetic resonance (LF-NMR) imaging technique was used to collect the relaxation spectrum and proton density images of prunes. Magnetic resonance imaging (MRI) images showed an uneven distribution of water in the fresh prune fruits. Particularly, the epidermal region shared a significantly higher water density than the pulp one. There was a variation in the water transfer potential inside the prune, as the drying process progressed. Water flowed to form a new equilibrium following the difference in transfer potential. The internal moisture reached the equilibrium point at 60% dry mass. The internal water existed in three forms: free, semi-bound, and combined water, which were dominated at different drying points: free water was the highest in fresh prunes, accounting for 93% of the total moisture; semi-bound water was the highest in prunes at the middle stage of the drying, accounting for 86% of the total; and combined water was the highest in prunes at the end of the drying, accounting for 93% of the total. There was an interconversion relationship among the three forms of water during the whole drying. However, the overall trend of conversion was attributed that the water with a weaker binding force was converted to the water with a stronger binding force. There were two main directions of water migration: water diffused from the skin of the prunes to the outside air by evaporation; and water diffused to the inside of the prunes following the difference of water gradient. The surface of the prunes was crusted to block the moisture migration pathway during drying. As such, the drying rate was reduced to obtain the high drying quality of prune. The step-down temperature drying was allowed for the prune skin moisture to maintain a moderate drying rate, in order to prevent the surface from drying too fast and crust formation. The drying quality of prunes was enhanced significantly, compared with the constant temperature drying. The finding can provide the theoretical basis to optimize the prunes drying.

       

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