李晓冉,廖庆喜,杜文斌,等. 高速气送集排器水稻种子损伤规律及发芽试验[J]. 农业工程学报,2024,40(21):1-11. DOI: 10.11975/j.issn.1002-6819.202406072
    引用本文: 李晓冉,廖庆喜,杜文斌,等. 高速气送集排器水稻种子损伤规律及发芽试验[J]. 农业工程学报,2024,40(21):1-11. DOI: 10.11975/j.issn.1002-6819.202406072
    LI Xiaoran, LIAO Qingxi, DU Wenbin, et al. Damage patterns and germination experiments of rice seeds using high-speed air-assisted centralized seed metering device[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(21): 1-11. DOI: 10.11975/j.issn.1002-6819.202406072
    Citation: LI Xiaoran, LIAO Qingxi, DU Wenbin, et al. Damage patterns and germination experiments of rice seeds using high-speed air-assisted centralized seed metering device[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(21): 1-11. DOI: 10.11975/j.issn.1002-6819.202406072

    高速气送集排器水稻种子损伤规律及发芽试验

    Damage patterns and germination experiments of rice seeds using high-speed air-assisted centralized seed metering device

    • 摘要: 针对高速播种(≥12km/h)过程中,气送式集排器对水稻种子的多次压缩和冲击作用易导致种子破损影响发芽率的问题,基于损伤累积理论开展了水稻种子在单次及多次机械压缩作用下损伤规律的研究。首先,开展单次压缩试验,建立了适用于水稻种子的弹塑性模型;进一步,开展多次等位移压缩试验,确定水稻种子在多次压缩作用下产生损伤的临界形变量,并进行种子发芽率试验验证损伤临界形变量的正确性;最后,基于能量守恒定律和种子冲击损伤特性与压缩特性关联模型明确了气送式集排系统高速排种时作业参数匹配范围。水稻种子单次压缩试验结果表明:常规稻和杂交稻种子单次压缩破碎力分别为(118.4±35.6)N、(113.2±39.9)N,破碎时形变量分别为(0.59±0.07) mm、(0.63±0.11) mm,弹塑性平均临界形变量分别为0.4 mm、0.44 mm。水稻种子多次压缩试验及发芽率验证试验结果表明:杂交稻种子产生损伤的临界形变量为0.44 mm,当籽粒压缩形变量大于0.44 mm时,受多次循环压缩后水稻种子的发芽率下降。在气送式集排系统作业参数匹配过程中,应避免水稻种子受载后产生的形变量大于0.44 mm,经计算,搅种装置转速范围应低于125 r/min、种子在气流冲击作用下运移速度应低于8.5m/s以减少集排器对水稻种子的损伤。本研究可为水稻高速播种时作业参数匹配提供理论依据和参数范围。

       

      Abstract: Aiming at the problem that the multiple compression and impact of the air-assisted centralized seed metering device on rice seeds during high-speed sowing (≥12 km/h) can easily lead to seed damage and affect the emergence rate, the damage law of rice seeds under single and multiple mechanical compression was studied based on the damage accumulation theory. The fitting equations of seed impact damage characteristics and compression characteristics were clarified. The matching range of the stirring speed and the conveying airflow parameters during high-speed seeding for the air-assisted centralized seed metering device has been clarified. By analyzing the working process of the air-assisted centralized seed metering device, it was determined that the main link where seed damaged during high-speed seeding is the repeated compression of seeds by the seeding device during the seed maxing process, and the multiple impacts of airflow during transportation and distribution. The single compression test on hybrid rice and conventional rice varieties was carried out to construct an elastic plastic model suitable for rice seeds, and analyzed the critical value of elastic-plastic deformation. The multiple equal displacement compression tests were carried out to determine the process of damage to rice seeds under multiple compressions, and determined the critical deformation of rice seeds under multiple compressions. Combined with the seed germination rate test, the correctness of the critical deformation of damage was verified. On this basis, based on the law of conservation of energy, the critical speed at which rice seeds are compressed and damaged by the stirring device was constructed. Combined with the fitting equation of impact damage and compression characteristics, the speed of seed airflow impact damage was analyzed. The results of the single compression test of rice seeds showed that the single compression crushing force of conventional rice and hybrid rice seeds were 118.4N±35.6N and 113.2N±39.9N, respectively, the deformation during crushing was 0.59 mm±0.07 mm and 0.63 mm±0.11 mm, respectively, and the average critical deformation of elastic plasticity was 0.4mm and 0.44 mm, respectively. The results of multiple compression tests on rice seeds show that when the compression distance is less than the elastic-plastic average critical deformation, the maximum compression force of the seeds remains consistent during multiple compression processes; When the compression distance is greater than the critical elastoplastic deformation, the maximum compressive force on the seed gradually decreases. The results of multiple compression tests on rice seeds and germination rate verification tests show that the critical deformation of hybrid rice seeds that causes damage is 0.44 mm. When the deformation of compressed seeds is less than 0.44 mm, there is no significant difference in germination rate between compressed and uncompressed seeds after multiple compressions; When the compression deformation of the seeds is greater than 0.44 mm, the germination rate of rice seeds decreases after multiple cycles of compression. In the process of matching the operating parameters of the air-assisted centralized seed metering device, the deformation of rice seeds after being loaded should be avoided to be greater than 0.44 mm. After calculation, the rotation speed range of the stirring device should be lower than 125 r/min and the seed transport speed should be lower than 8.5 m/s to reduce the compression and impact damage of the air-assisted centralized seed metering device on rice seeds. This study can provide a theoretical basis and parameter range for the matching of operating parameters during rice high-speed sowing.

       

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