姜程杰,杜小强,杨振华,等. 基于离散元的黑木耳菌棒刺孔与摆场下落过程仿真分析[J]. 农业工程学报,xxxx,x(x):1-12. DOI: 10.11975/j.issn.1002-6819.202406077
    引用本文: 姜程杰,杜小强,杨振华,等. 基于离散元的黑木耳菌棒刺孔与摆场下落过程仿真分析[J]. 农业工程学报,xxxx,x(x):1-12. DOI: 10.11975/j.issn.1002-6819.202406077
    (JIANG Chengjie, DU Xiaoqiang, YANG Zhenghua, et al. Deformation simulation analysis of black fungus stick during piercing and laying process based on discrete element[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), xxxx, x(x): 1-12. DOI: 10.11975/j.issn.1002-6819.202406077
    Citation: (JIANG Chengjie, DU Xiaoqiang, YANG Zhenghua, et al. Deformation simulation analysis of black fungus stick during piercing and laying process based on discrete element[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), xxxx, x(x): 1-12. DOI: 10.11975/j.issn.1002-6819.202406077

    基于离散元的黑木耳菌棒刺孔与摆场下落过程仿真分析

    Deformation simulation analysis of black fungus stick during piercing and laying process based on discrete element

    • 摘要: 针对黑木耳菌棒在刺孔和摆场作业时内部菌料运动难以观测的问题,同时为实现准确模拟菌料受载情况和运动规律,基于离散元法对菌棒内不同尺寸菌料的本征参数与接触参数进行标定,通过测定菌料参数,基于堆积角最优参数组合,进行菌棒刺孔试验与仿真,通过仿真结果与全自动刺孔机试验结果进行对比,得到仿真孔深相对误差和孔径相对误差分别为3.6%和4.5%;为了评估落地冲击对菌棒出耳孔变形的影响,模拟半自动摆场机工作时菌棒下落的过程,得到相较于顶端出耳孔,底端出耳孔孔径和孔深分别小12.3%和14.3%,表明落地冲击使菌棒不同高度部位出耳孔变形呈现出自下而上逐渐减弱的趋势,底端出耳孔的变形尤为显著。仿真得到孔径和孔深最小值分别为3.2mm和32.5mm,满足发耳要求,摆场机能够满足农业生产中的实际需求。

       

      Abstract: This study addresses the challenge of observing and simulating the internal movement of fungal material substrate during the piercing and laying processes of black fungal sticks using the Discrete Element Method (DEM). The research begins by calibrating the intrinsic and contact parameters of fungi of different sizes within the cultivation sticks. This calibration ensures that the DEM simulations accurately reflect real-world mechanical behavior. Key parameters such as particle stiffness, friction coefficients, and damping factors are adjusted to replicate the interactions between fungal particles. After calibration, both physical experiments and DEM simulations of the piercing process are conducted. The physical experiments measure key substrate parameters, particularly the repose angle, which influences how the substrate settles. Using these measurements, the DEM simulations are fine-tuned to closely match real-life scenarios. The simulations involve inserting virtual tools into the modeled fungal sticks, allowing for the observation of substrate behavior under controlled conditions. To validate the accuracy of the DEM model, the simulation results are compared with experimental data obtained from a fully automatic piercing machine. The comparison focuses on the depth and diameter of the holes created during the piercing process. The relative errors between the simulation and experimental results are 3.6% for hole depth and 4.5% for hole diameter. These low error margins confirm the model's accuracy in replicating real-world conditions, providing confidence in the DEM model's reliability for future simulations. In addition to the piercing simulations, the study explores the impact of landing shock on the deformation of fruiting holes within the fungal sticks. This aspect of the research simulates the falling process of fungal sticks during the operation of a semi-automatic laying machine. Displacement velocities of substrate particles around the ear holes are measured at three different positions along the fungal stick: the top, middle, and bottom. The recorded velocities are 441 mm/s, 621 mm/s, and 1115 mm/s, respectively. The results indicate that deformation is most significant at the bottom of the stick and decreases towards the top. The diameter and depth of the bottom ear holes are 12.3% and 14.3% smaller, respectively, compared to the top ear holes. Despite this deformation, the study finds that the minimum aperture diameter and depth obtained through simulation 3.2mm and 32.5mm, respectively still meet the requirements for ear production. This indicates that the fungal sticks remain suitable for agricultural use, even after undergoing deformation due to landing shock. The study concludes that the semi-automatic laying machine is effective for practical agricultural production, as it does not cause deformation beyond acceptable limits. In conclusion, this research successfully addresses the challenges of simulating the internal movement of fungal material within black fungal sticks and provides a validated DEM model that accurately replicates the piercing and laying processes. The insights gained from the study, particularly regarding deformation caused by landing shock, contribute to optimizing the design and operation of machinery used in mushroom cultivation. This ensures that the quality and functionality of the fungal sticks are maintained throughout the production process, making the DEM model and methodologies valuable tools for improving agricultural practices in mushroom cultivation.

       

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