秸秆粉体优化异氰酸酯木材胶接特性

    Strengthening the adhesion performance of isocyanate wood adhesive using straw particles

    • 摘要: 为优化无甲醛木材胶黏剂异氰酸酯,引入小麦秸秆微颗粒作为功能型粉体填料制备复合异氰酸酯,探究改性复合异氰酸酯胶黏剂胶接特性及作用机制。研究结果表明,小麦秸秆粉体复合改性异氰酸酯胶黏剂(WS-pMDI)在常规热压压力(0.8~1.2 MPa)下的干态、湿态胶合性能均有所提高,尤其在弱压条件(低至0.1 MPa)下仍能保持有效胶合。其中,添加9%含水率秸秆粉体后,复合胶黏剂反应活性未明显降低,在0.1 MPa热压下制备的板材干态24 h冷水浸泡、“煮-干-煮”处理胶合强度分别达到4.07、3.41、3.23 MPa,相比于无秸秆对照组强度分别提高145%、142%、197%。经分析,小麦秸秆粉体能够在固化过程中与异氰酸酯复配形成稳定的交联结构,胶接界面胶层连续性显著提升,弱压条件下仍达到常规热压胶合强度指标。研究结果可为复杂木材界面的高连续性胶接提供参考,为拓宽异氰酸酯的应用提供理论依据。

       

      Abstract: Wood adhesives can serve as one of the key components to manufacture wood composites. Their selection has a profound impact on the resulting wood products. Wood composites are also required for the fundamental yield, high value-added, and cost-effective production. At the same time, some issues are increasingly concerned on the formaldehyde emissions from wood composites, since formaldehyde was already recognized as a cancerogen to human beings back in 2004. As a result, the wood composites processing has been shifted to formaldehyde-free adhesives in recent years. Polymeric diphenylmethane diisocyanate (pMDI) can serve as the isocyanate wood adhesive in the wood industry, due to its exceptional water and solvent resistance, formaldehyde-free nature, and high strength. World demand for isocyanates is expected to increase significantly to 15.74 billion U.S. dollars by the next decade, indicating the large market potential of isocyanates and their wide application prospects. Despite the advancements in isocyanate adhesive technologies, the inherent low viscosity of pMDI and the "over-penetration" during hot-pressing have posed great challenges to the widespread applications. Alternatively, wheat straw is normally perceived as low-value agricultural waste, due to its chemical composition of cellulose, hemicellulose, and lignin, all of which contain hydroxyl groups. These hydroxyl-rich components can react with isocyanate groups to form strong carbamate bonds, thus resulting in a complex three-dimensional cross-linked network that is reinforced by hydrogen bonding. In this study, wheat straw microparticles were introduced to incorporate as a functional filler in the isocyanate wood adhesives, in order to strengthen the adhesion performance of the products. The results showed that the dry/wet bonding properties of straw-modified isocyanate adhesive were improved under conventional hot-pressing pressures (0.8-1.2 MPa) at weak pressure conditions (0.1 MPa). Moreover, the reactivity of the modified adhesive remained after adding straw with 9% moisture content; On the contrary, the dry strength, 24 h cold water soaking strength, and “boiling-drying-boiling” strength reached 4.07, 3.41 and 3.23 MPa, respectively, under weak pressing condition of 0.1 MPa. The strengths increased by 145%, 142%, and 197% after straw particles, respectively, compared with the control group without straw. Further characterizations indicated that the straw particles formed a stable crosslinked structure with isocyanate in the curing process, which significantly promoted the consistency of bonding interfaces; Therefore, the weak hot-pressing pressure was achieved in the high adhesive strength of wood adhesives.

       

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