紫菜采收作业工船设计与应用

    Design and application of the harvesting boat for laver (Porphyra yezoensis)

    • 摘要: 目前紫菜采收采用泡沫浮筏搭载刀具的简易采收装备,存在安全隐患大、耗能高、采收伤菜率高等问题,严重制约了紫菜养殖产业的发展。该研究结合插杆式养殖模式,设计研制了高密度聚乙烯 (HDPE,high density polyethylene)双体作业船,基于该船型开展紫菜精准刈割技术与装备的研制,集成设计船舶柴油机驱动液压控制系统。通过ANSYS有限元分析论证了船体强度符合要求,建立了挑帘架与刈割刀具受力数学模型,确定了挑帘架入水深度、刈割刀具直径和转速等参数范围,建立了基于AMESim的液压系统仿真模型,论证了液压控制系统的合理性。开展试验检验该作业工船采收效率与刈割质量,并通过正交试验对影响采收作业效率的因素进行优化与试验,确定作业系统的最佳工艺参数为挑帘架入水角度35°,刈割刀具转速450 r/min,船舶航速0.8 m/s,刈割刀具刀头结构为三螺旋型刀具;在最佳工作参数下进行生产性试验,以采收效率、伤菜率作为评价指标,试验结果表明:HDPE紫菜采收工船在不同作业海区平均采收效率分别约为1.63和1.92 t/h,较泡沫浮筏式紫菜采收船采收效率分别提高约14%和12%,且均存在显著差异(P<0.05);为检测紫菜刈割精度,以采收后紫菜留根5 cm作为评价指标,采收前紫菜平均长度约为15 cm,HDPE紫菜采收作业工船刈割后留根最长为6 cm、最短为4 cm,基本可控制在±1 cm误差,且伤菜率低于5%,验证了该工船具有良好的刈割精度。该文设计的HDPE紫菜采收作业工船符合紫菜产业发展,具有较好的推广应用价值。

       

      Abstract: Laver (Porphyra yezoensis) is an important economic algae along the Yellow Sea coast and has become an important pillar industry in China's coastal marine aquaculture industry. However, at present, the simple harvesting equipment with foam floating raft and cutter is used for laver harvesting, which has many problems, such as high potential safety hazard, high energy consumption, and high rate of damage during harvesting, which seriously restricts the development of laver breeding industry. This research combines the plug-in aquaculture mode to design adjustable cutting length laver harvesting tools, curtain picking mechanisms, and a hydraulic drive system for the entire boat, which are integrated into high-density polyethylene catamarans to achieve efficient automation operations from mesh curtain picking to laver harvesting, promoting the efficient and healthy development of the laver aquaculture industry. Through ANSYS finite element analysis, it was demonstrated that the boat's strength meets the requirements. A mathematical model of the force on the curtain frame and cutting tool was established, and the parameter ranges of the curtain frame's water depth, cutting tool diameter, and speed were determined. Designed an integrated system for boat propulsion and hydraulic control, established a hydraulic system simulation model based on AMESim, and demonstrated the rationality of the hydraulic control system. In order to verify the applicability and reliability of the harvesting boat, the prototype was tested in two stages. In the first stage, the harvesting efficiency and cutting quality experiment of the operating boat were carried out. The factors affecting the harvesting efficiency were optimized and tested through orthogonal experiments. The optimal process parameters of the operating system were determined as follows: the angle of the curtain rack enter the water was 35°, the cutting tool speed was 450 r/min, the ship operation speed was 0.8 m/s, and the blade structure was a triple helix tool, respectively. Production comparison experiments were carried out in the second stage. Under the best working parameters, the HDPE laver harvesting boat conducted productive tests in Dalian Jiaoliu Island and Lianyungang Ganyu District respectively, and took the cutting efficiency and damage rate as evaluation indicators. The experiment results showed that in the sea area of Jiaotong Island in Dalian City, the average harvest efficiency of HDPE laver harvesting boat is about 1.63 t/h, which is about 14% higher than that of foam raft laver harvesting boat, and there was a significant difference (P<0.05). In the sea area of Lianyungang Ganyu District, the average harvest efficiency of HDPE laver harvesting boat is about 1.92 t/h, which is about 12% higher than that of foam raft laver harvesting boat, and there is a significant difference (P<0.05). In order to test the cutting accuracy of laver, the average length of laver before harvesting is about 15 cm, and the maximum length of laver after harvesting is 6 cm, the minimum length is 4 cm, which can be basically controlled within ±1 cm, and the damage rate is less than 5%, which verified that the harvesting boat had good cutting accuracy. The HDPE laver harvesting boat designed in this study is in line with the development of laver industry, and has good application value.

       

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