多作物联合收获机独立调节式凹板筛设计与试验

    Design and test of independently adjustable concave plate screen for multi-crop combine harvester

    • 摘要: 为提升不同作物机械收获作业性能,改善脱出物与清选气流的匹配程度,该研究设计了一种独立调节式凹板筛,主要由长凹板筛、短凹板筛、电缸以及控制系统组成,长、短凹板筛之间装有密封橡胶,电缸控制凹板筛调节脱粒间隙,从而改变物料内部搓擦作用强度,使其与气流场分布相匹配。为验证装置的通用性以及工作性能,以大豆为试验材料,以收获机的喂入量、前后滚筒长度比、前滚筒转速、滚筒转速差、左前脱粒间隙、前间隙差、左后脱粒间隙、后间隙差为影响因素,以破碎率、损失率和含杂率为评价指标进行响应面优化试验。试验结果表明,大豆收获的最优参数组合为:喂入量3.4 kg/s,前后滚筒长度比1:2,前滚筒转速443 r/min,滚筒转速差93 r/min,左前脱粒间隙22.7 mm,前脱粒间隙差5.4 mm,左后脱粒间隙18.6 mm,后脱粒间隙差3 mm,此时破碎率为2.64%,损失率为1.12%,含杂率为1.97%。田间验证试验表明,相较于现有脱粒分离装置,破碎率、损失率和含杂率分别降低了0.56%、0.53%、0.65%。采用相同试验方法分别以玉米、水稻为试验材料进行性能试验及验证试验,结果显示玉米收获的最优参数组合为:喂入量3.7 kg/s,前后滚筒长度比1:2,前滚筒转速400 r/min,滚筒转速差134 r/min,左前脱粒间隙25 mm,前脱粒间隙差3.9 mm,左后脱粒间隙20.1 mm,后脱粒间隙差5.7 mm,相较于现有脱粒分离装置,破碎率、损失率和含杂率分别降低了0.47%、0.49%、0.39%。水稻收获时候最优参数组合为:喂入量3.5 kg/s,前后滚筒长度比1:1,前滚筒转速455 r/min,滚筒转速差为62 r/min,左前脱粒间隙21.7 mm,前脱粒间隙差10 mm,左后脱粒间隙15 mm,后脱粒间隙差1.3 mm,破碎率、损失率和含杂率分别降低了0.32%、0.71%、0.67%,独立调节式凹板筛有利于提升多作物联合收获机作业性能。

       

      Abstract: The threshing and separating device of combine harvester is an important working part of combine harvester. When the structure and parameters of the threshing and separating device were changed, it will affect the distribution law of the threshing and separating device, and the consistency between the distribution law of the threshing and separating device and the flow velocity distribution law of the airflow field will affect the cleaning quality. However, the existing threshing and separation device has limited ability to adjust the distribution of the separated substances under different types and working parameters, resulting in high crushing rate, loss rate and other indicators. Therefore, the purpose of this study is to improve the consistency of the distribution law of threshing and cleaning air flow. An independent adjustable concave screen with four concave screens can independently adjust the corresponding threshing clearance was designed. The concave screen was driven by an electric cylinder to rotate around the hinge shaft to adjust the threshing clearance. At the same time, because a pressure sensor is installed in the middle conveyor of the harvester, The threshing clearance adjustment mode can be switched to the automatic adjustment mode through the mobile phone. At this time, the corresponding feeding amount and threshing clearance can be calculated by detecting the pressure of crops on the bottom of the intermediate device, so as to realize the automatic adjustment of threshing clearance. At the same time, in order to study the adaptability of the independently adjustable concave screen to different crops and determine the optimal parameter combination for threshing soybean, a threshing separation test-bed was built according to the structure of the threshing separation device and cleaning device of the combine harvester commonly used in Southern China. Firstly, the velocity distribution of air flow field in the cleaning room was measured, and then the mass distribution of soybean, rice and maize threshings were measured respectively when the threshing gap was symmetrical. It was found that the velocity of air flow field was symmetrically distributed along the axis of the threshing cylinder, but the three crops' threshings were high on one side and low on the other, or in the shape of a saddle. Then, the threshing quality of symmetrical and asymmetrical threshing gap was compared. It was found that increasing the threshing gap on the side with lower threshing quality could improve the threshing quality to a certain extent, and the conclusion was suitable for the above three crops. Finally, due to the low rate of mechanized soybean harvest and the lack of special soybean combine harvesters in Southern China, in order to further improve the quality of mechanized soybean harvest in Southern China, it is necessary to optimize the parameters of the new threshing and separation device. The bench test and field verification test show that when the feeding rate was 3.4 kg/s, the length ratio of the front and rear cylinders was 1:2, the rotation speed of the front cylinder was 443 r/min, and the rotation speed difference of the cylinder was 93 r/min, When the left front threshing clearance was 22.7 mm, the front threshing clearance difference was 5.4 mm, the left rear threshing clearance was 18.6 mm, and the rear threshing clearance difference was 3 mm, the quality of mechanical harvesting operation was the best. At this time, the crushing rate was 2.64%, the loss rate was 1.12%, and the impurity content was 1.97%, which was 0.56%, 0.53%, 0.65% lower than the existing threshing and separation device. The asymmetric layout of threshing clearance can improve the work quality better than the symmetrical layout. At the same time, the same test method was used to conduct performance tests and verification tests with corn and rice as test materials respectively, and the results showed that the machine harvesting performance indexes have been improved, and the machine harvesting performance indexes have been improved. The research results can provide reference for improving the adaptability of combine harvester to different crops.

       

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