喷油策略对高寒柴油机冷起动特性与环境适应性的影响

    Effects of fuel injection strategies on the diesel engine cold-start characteristics and environmental adaptation under extreme cold conditions

    • 摘要: 高原高寒环境下冷起动性能恶化是制约内燃动力装备环境适应性的关键问题之一。为探明高原不同环境温度下柴油机不同喷油策略的冷起动特性和环境适应性,该研究以一款缸内直喷高压共轨柴油机为研究对象,结合2 000 m的海拔高度条件下搭建低温环境试验舱和冷起动测试台架,进行高原高寒环境(最低温度−45 ℃)下3种喷油策略和不同喷油提前角的冷起动性能、环境适应性试验。结果表明:相较于单次喷射(single injection, SI)策略,2次喷射(double injection, DI)和3次喷射(triple injection, TI)策略能有效提高极端环境下柴油机冷起动的转速稳定性和可靠性。按照燃烧平均滞燃期的长短将喷油策略排序为:TI<DI<SI,而平均最大燃烧压力的大小排序则与之相反。无预热塞辅助的冷起动工况下,SI策略的滞燃期最长,位于上止点后4.5 °CA。TI策略将SI策略的滞燃期最大提前5.6 °CA增强预混合燃烧的比例进而促进柴油机冷起动时燃料更快、更均匀和更稳定地燃烧。适当地增大喷油提前角可改善冷起动的燃烧,该研究中的最佳喷油提前角为30 °CA。基于SI策略的柴油机燃烧产生的HC排放峰值最大,DI策略的柴油机燃烧产生的HC排放峰值居中,TI策略的柴油机燃烧产生的HC排放峰值最小。TI策略可将SI策略的柴油机燃烧产生的HC排放峰值在20 ℃和−5 ℃时分别降低58.6%和64.8%。SI策略在−25 ℃及以下的温度范围和DI策略在−45 ℃时,发动机冷起动无法成功。而TI策略在−45~20 ℃的宽温域环境中均能使发动机1次起动成功,提高冷起动成功率和平均加速度,缩短冷起动持续时间,极大地改善高原高寒条件下柴油机冷起动性能和提高环境适应性。研究结果可为提升内燃动力装备在多地域、宽温域应用的冷起动性能和环境适应性研究提供参考依据。

       

      Abstract: Cold-start performance has been one of the most restricting factors in the internal combustion power equipment at in extreme cold conditions in plateau areas. The aim of this study was to explore the cold-start characteristics of diesel engines at different ambient temperatures in a plateau. Different strategies of fuel injection were then evaluated for the environmental adaptation. The research object was taken as the diesel engine with direct injection, high-pressure, and common rail. A test chamber with a low-temperature environment and a cold-start test bench were constructed on at the an altitude of 2 2,000 m. Then, the environmental adaptation experiments were carried out using 3 injection strategies at extreme cold conditions (the lowest ambient temperature was -45 ℃) in the plateau. The cold-start performances of diesel engines were evaluated with the different advanced angles of fuel injection. The results showed that the double injection (DI) and triple injection (TI) strategies were effectively improved the speed stability and reliability of the diesel engine cold-start in extreme conditions, compared with the single injection (SI) strategy. Furthermore, the strategies of fuel injection were ranked in the ascending order of TI < DI < SI, according to the delay timing of the combustion mean ignition. While the mean maximum combustion pressure was ranked in the opposite direction. Specifically, the longest delay of combustion ignition was observed in the SI strategy under cold-start conditions without the assistance of a glow plug, where the ignition delay was 4.5 ℃A after the top dead center. The ignition delay of the TI strategy was advanced by 5.6 ℃A, compared with the SI strategy, indicating the enhanced proportion of pre-mixed combustion. And tThen the uniform, stable, and high performance was achieved in the cold-start combustion of the diesel engine with the TI strategy. The optimal advance angle of fuel injection appropriately increased for the combustion of cold-start, which was 30 °CA BTDC. The largest peak of HC emission was generated by the diesel combustion using the SI strategy, while the middle and smallest peaks were found using the DI and TI strategy, respectively. Among them, the peak of HC emissions that generated by diesel combustion with the TI strategy decreased by 58.6% and 64.8% at 20 and -5 °C, respectively, compared with the SI strategy. The engine was started unsuccessfully at the temperatures of -25 °C and below for the SI strategy and -45 °C for the DI strategy. By contrast, the TI strategy was enabled on the engine cold-start performance in at one time in a wide temperature range of -45~20 °C. Particularly, the cold-start success rate was significantly improved for the average acceleration, in order to shorten the cold-start duration. Therefore, the diesel engine cold-start time of the SI strategy was the longest, the DI strategy was in the middle, and the TI strategy was the shortest under the cold-start conditions of consistent temperature. TI strategy was greatly improved the cold-start performance and environmental adaptation of the diesel engine under extreme cold conditions in the plateau. The research findings can also provide a strong reference to improve the cold-start performance and environmental adaptation of internal combustion power equipment under the a wide range of ambient temperatures in multiple regions.

       

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