喷油策略对高寒柴油机冷起动特性与环境适应性的影响

    Effects of fuel injection strategies on the diesel engine cold-start characteristics and environmental adaptation at extreme cold conditions

    • 摘要: 高原高寒内燃动力装备的冷起动性能是影响环境适应性和制约其进一步发展的关键问题之一。为探明高原不同环境温度下柴油机不同喷油策略的冷起动特性和环境适应性,该研究以一款缸内直喷高压共轨柴油机为研究对象,结合2 000 m的海拔高度条件下搭建低温环境试验舱和冷起动测试台架,进行高原高寒环境(最低温度−45 ℃)下3种喷油策略和不同喷油提前角的冷起动性能、环境适应性试验。结果表明:相较于单次喷射(single injection, SI)策略,两次喷射(double injection, DI)和3次喷射(triple injection, TI)策略能有效提高极端环境下柴油机冷起动的转速稳定性和可靠性。按照燃烧平均滞燃期的长短将喷油策略排序为:TI<DI<SI,而平均最大燃烧压力的大小排序则与之相反。无预热塞辅助的冷起动工况下,SI策略的滞燃期最长,位于上止点后4.5 ℃A。TI策略将SI策略的滞燃期最大提前5.6 ℃A增强预混合燃烧的比例进而促进柴油机冷起动时燃料更快、更均匀和更稳定地燃烧。适当地增大喷油提前角可改善冷起动的燃烧,该研究中的最佳喷油提前角为30 ℃A BTDC。基于SI策略的柴油机燃烧产生的HC排放峰值最大,DI策略的柴油机燃烧产生的HC排放峰值居中,TI策略的柴油机燃烧产生的HC排放峰值最小。TI策略可将SI策略的柴油机燃烧产生的HC排放峰值在20 ℃和−5 ℃时分别降低58.6%和64.8%。SI策略在−25 ℃及以下的温度范围和DI策略在−45 ℃时,发动机冷起动无法成功。而TI策略在−45~20 ℃的宽温域环境中均能使发动机1次起动成功,提高冷起动成功率和平均加速度,缩短冷起动持续时间,极大地改善高原高寒条件下柴油机冷起动性能和提高环境适应性。研究结果可为提升内燃动力装备在多地域、宽温域应用的冷起动性能和环境适应性研究提供参考依据。

       

      Abstract: The cold-start performances of internal combustion power equipment at extreme cold conditions in plateau is one of the essential issues affecting environmental adaptation and restricting its further development. The aim of this study was to explore the diesel engine cold-start characteristics and environmental adaptation of different fuel injection strategies at different ambient temperature in plateau, a direct injection high-pressure common rail diesel engine was taken as the research object, and a low-temperature environment test chamber and a cold-start test bench were built on the altitude of 2 000 m. Then, the diesel engine cold-start performances and environmental adaptation experiment of 3 injection strategies and different fuel injection advance angles at extreme cold conditions (the lowest ambient temperature is -45 ℃) in plateau were carried out. It was showed that compared with the single injection (SI) strategy, the double injection (DI) and triple injection (TI) strategies could effectively improve the speed stability and reliability of the diesel engine cold-start in extreme conditions. The fuel injection strategies were sorted as TI < DI < SI according to timing of the combustion mean ignition delay, while the mean maximum combustion pressure was ranked in the opposite direction. Under cold-start conditions without the assistance of glow plug, there was a longest combustion ignition delay for SI strategy and the ignition delay was 4.5 ℃A after top dead center. The ignition delay of TI strategy was advanced by 5.6 ℃A compared to SI strategy, and enhanced the proportion of pre-mixed combustion. And then the cold-start combustion of the diesel engine with TI strategy was promoted faster, more uniform and more stable. Increasing the fuel injection advance angle appropriately can develop combustion of cold-start, and the optimal fuel injection advance angle in this study is 30℃A BTDC. The peak of HC emission generated by diesel combustion based on the SI strategy was the largest, the peak of HC emission generated by diesel combustion with DI strategy was in the middle, and the peak of HC emission generated by diesel combustion with TI strategy was the smallest. Compared with SI strategy, the peak of HC emissions generated by diesel combustion with TI strategy was decreased by 58.6% and 64.8% at 20℃ and -5 ℃, respectively. The engine was started up unsuccessfully at temperatures of -25 ℃ and below for SI strategy and -45℃ for DI strategy. The TI strategy could make engine cold-start done successfully in one time in a wide temperature range environment of -45~20 ℃, improve cold-start success rate and cold-start average acceleration and shorten the cold-start duration. Under the cold-start conditions of consistent temperature, the diesel engine cold-start time of SI strategy is the longest, the diesel cold-start time of DI strategy is in the middle, and the diesel engine cold start time of TI strategy is the shortest. TI strategy greatly improves the cold-start performances and environmental adaptation of the diesel engine under extreme cold conditions in plateau. The research findings can provide a reference for improving the cold-start performance and environmental adaptation of internal combustion power equipment in multi-region and a wide ambient temperature range.

       

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