替代豆粕不同蛋白源组合制粒成型特性评价

    Evaluating the pelleting characteristics of alternative soybean meal protein combinations and soybean meal

    • 摘要: 为分析替代豆粕不同蛋白源组合对混合粉料理化特性的影响,该研究建立了理化特性与制粒效率、颗粒质量的相关性模型,并评价不同组混合物料的制粒成型特性。试验选取7种非常规蛋白源配制成6组可完全替代豆粕的蛋白源组合,按相同比例与其他原料配制成混合粉料用于制粒加工试验,测定混合粉料理化特性及制粒成型特性指标,通过偏最小二乘回归分析建立理化特性和制粒成型特性间的相关性,并通过熵权TOPSIS分析评价不同组混合物料的制粒成型特性。结果表明:1)不同组混合粉料理化特性、制粒效率及颗粒质量存在显著差异,吸水性变化范围在1.79~2.20 g/g,最终黏度变化范围在741.50~1665.00 mPa∙s,吨料电耗变化范围在7.46~9.28 kWh/t,颗粒硬度变化范围在58.75~84.15 N。2)理化特性对制粒效率、颗粒质量有显著的影响作用,其中压缩度与成型率呈显著负相关(r=−0.519,P<0.05),与颗粒耐久性呈显著正相关(r=0.545,P<0.05),与硬度呈极显著正相关(r=0.570,P<0.01);吸水性、溶胀度与颗粒耐久性呈显著正相关(r=0.450,0.548,P<0.05),与吨料电耗呈极显著正相关(r=0.869,0.903,P<0.01);黏度特征值与吨料电耗呈极显著正相关(r=0.883,0.891,0.860,P<0.01)。3)通过熵权TOPSIS分析对7组混合物料的制粒成型特性进行评价,在制粒效率方面,添加38%花生粕组(CGP1组)制粒效率最优,豆粕组(SBM组)制粒效率最差;在颗粒质量方面,添加乙醇梭菌蛋白组(CAP组)颗粒质量最优,添加32%玉米蛋白粉组(CGP2组)质量最差。该研究结果为无豆粕日粮蛋白源的选择及加工应用提供了基础数据和参考依据,对促进豆粕减量替代、缓解豆粕进口依赖度过高和保障国家粮食安全具有现实意义。

       

      Abstract: The purpose of this experiment was to clarify the effect of different combinations of alternative soybean meal protein on the physicochemical properties and pelleting characteristics of mash feed. A correlation model was also established between physicochemical properties, pelleting efficiency and pellet quality. Seven unconventional protein sources were selected, including clostridia ethanol protein (CAP), cottonseed protein concentrate (CPC), corn gluten meal (CGM), peanut meal (PNM), rapeseed meal (RSM), cottonseed meal (CSM) and distillers dried grains with soluble (DDGS). Six groups were prepared for the alternative soybean meal protein combinations. These feedstuffs were grounded by hammer mill with a 2-mm screen-sized plate sieve, and then mixed with the rest feed raw materials in the same proportion. The pelleting experiment was carried out on the ring die pellet mill. Specifically, the die hole diameter was 3 mm, and the length-diameter ratio of ring die was 10:1. The conditioning temperature and time were 80 ˚C and 135 s respectively. The mash and pellet feed samples were taken to record the processing parameters. The parameters were then measured, including the physicochemical properties of mash feed (apparent density, tap density, angle of repose, angle of friction, water absorption, water solubility, protein dispersibility, and viscosity), and pelleting characteristics (electricity consumption per ton, pelleting rate, pellet durability index, and hardness). Partial least squares regression was utilized to establish the correlation between physicochemical properties and pelleting characteristics. Entropy weight TOPSIS analysis was made to evaluate the pelleting characteristics of different mash feed. The results showed that: 1) There were the significant differences in the physicochemical properties, pelleting efficiency and pellet quality of different groups. The water absorption index varied from 1.79 to 2.20 g/g, the final-viscosity was from 741.50~1665.00 mPa∙s, the electricity consumption per ton was from 7.46~9.28 kWh/t, and the hardness was from 58.75~84.15 N. 2) The physicochemical properties shared a significant effect on the pelleting efficiency and pellet quality. The compression degree was negatively correlated with the pelleting rate (r=-0.519, P<0.05), positively correlated with the pellet durability index (r=0.545, P<0.05), and significantly and positively correlated with the hardness (r=0.570, P<0.01). The water absorption index and swelling degree were positively correlated with the pellet durability index (r=0.450, 0.548, P<0.05), and significantly and positively correlated with the electricity consumption per ton (r=0.869, 0.903, P<0.01). The viscosity characteristic values were significantly and positively correlated with the electricity consumption per ton (r=0.883, 0.891, 0.860, P<0.01). 3) In terms of pelleting efficiency, the best performance was found in the group with the addition of 38% peanut meal (CGP1 group), whereas, the group with the addition of 100% soybean meal (SBM group) was the worst. In terms of pellet quality, the best quality was observed in the group with the addition of ethanol Clostridium albumenum protein (CAP group), whereas, the worst was in the group with the addition of 32% corn gluten meal (CGP2 group). The finding can provide the basic data and reference for the selection and processing application of non-soybean meal diet protein source. The reduction and substitution of soybean meal can be promoted to alleviate the excessive dependence on the soybean meal import for the national food security.

       

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