水稻钵体苗凸轮渐进顶出式取苗装置设计与试验

    Design and experimentation of cam progressive ejecting out seedling-taking device for rice potted seedling

    • 摘要: 针对现有水稻钵体苗抛秧机取苗装置高速作业稳定性差、不同秧龄适应性差、取苗损伤率偏高等问题,该研究基于割圆曲线凸轮-平行四杆强制顶出取苗的技术思路,设计了一种水稻钵体苗凸轮渐进顶出式取苗装置,构建了取苗顶杆回程段、升程段、回转段轨迹方程,确定了取苗凸轮轮廓曲线;建立了取苗顶杆机构运动学模型,明确了取苗顶杆与钵体苗盘下拉的运动关系。分析了钵体苗初始顶苗阶段顶出过程,确定了取苗顶杆最大极限回转速度。以野香优航1573、黄华占、甬优12为供试品种,以秧龄(两叶一心、三叶、三叶一心)、钵体含水率(40%、50%、60%)和取苗频率(4、6、8次/s)为试验因素,以取苗成功率和取苗损伤率为评价指标,开展正交试验。试验结果表明:3个供试品种取苗成功率为95.68%~100%,取苗损伤率为0.45%~3.80%,且秧龄对取苗成功率、取苗损伤率影响最大,钵体含水率、取苗频率影响相对较小,取苗损伤率与取苗成功率呈负相关趋势;优选水平为秧龄三叶一心、钵体含水率50%、取苗频率4次/s,该条件下供试品种甬优12取苗成功率均值为99.78%,取苗损伤率均值为0.22%。研究结果可为水稻钵体苗高效低损有序抛秧机的研制提供关键技术与核心部件。

       

      Abstract: This study designed a rice potted seedling cam progressive ejecting-out seedling-taking device based on the characteristics of the quadratrix curve and parallel four-bar mechanism to solve the problems of poor stability in high-speed operation, poor adaptability to different seedling ages, and a high damage rate in the seedling-taking device of the existing rice potted seedling throwing machine. The device adopted the quadratrix curve as the profile curve of the return section and lifting section of the seedling-taking cam, and the elliptic curve as the contour curve of the rotary section of the seedling extraction cam. By establishing the trajectory equations of the return section, lifting section, and rotary section of the seedling-taking top-bar, the profile curve of the seedling-taking cam is finally determined. Subsequently, the kinematic model of the seedling-taking top-bar mechanism and a single-group seedling-taking top-bar were established, determining the downward motion relationship between the seedling-taking top-bar and the potted seedling tray. Based on this, the horizontal movement of the seedling-taking top-bar was analyzed, and the relationship between the rotational speed of the seedling-taking top-bar mechanism and the ejection state of the rice potted seedling during the initial seedling-taking stage was further explored. In conjunction with actual operations, the maximum limit rotational speed of the seedling-taking top-bar mechanism was ultimately determined. For investigating the effects of different factors on the working performance of the seedling-taking device, this study selected Yexiangyou Hang 1573, Huanghuazhan, and Yongyou 12 as test varieties. The experimental considered seedling age (two-leaf one-heart, three-leaf, three-leaf one-heart), moisture content seedlings (40%, 50%, 60%), and seedling-taking frequency (4, 6, 8 times/s) as test factors and conducted orthogonal experiments with success rate of seedling-taking and damage rate of seedling-taking as evaluation indexes. The experiments were carried out in the Key Laboratory of Modern Agricultural Equipment at Jiangxi Agricultural University. The experiment's results indicated that for the three rice varieties, the success rate of seedling-taking ranged from 95.68% to 100%, and the damage rate of seedling-taking ranged from 0.45% to 3.80%. Seedling age had the greatest impact on the success rate of seedling-taking and damage rate of seedling-taking, while moisture content seedlings and seedling-taking frequency had relatively smaller effects. A negative correlation was observed between the damage rate and success rate of seedling-taking. To facilitate the subsequent optimization of the seedling-taking device design, data analysis was used to determine the optimal combination of test factors, which were three-leaf one-heart seedling age, 50% moisture content, and a seedling-taking frequency of 4 times/s. Under these conditions, the average success rate of seedling-taking for the variety Yongyou 12 was 99.78%, and the average damage rate of seedling-taking was 0.22%. The seedling-taking device designed in this study, along with its test results, effectively addressed the related issues in the existing seedling-taking mechanisms of seedling-throwing machines and provided key technologies and core components for the subsequent development of efficient, low-damage, and orderly rice potted seedling throwing machines.

       

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