水稻钵体苗凸轮渐进顶出式取苗装置设计与试验

    Design and experiment of the cam progressive ejecting-out seedling-taking device for rice potted seedlings

    • 摘要: 针对现有水稻钵体苗抛秧机取苗装置高速作业稳定性差、不同秧龄适应性差、取苗损伤率偏高等问题,该研究基于割圆曲线凸轮-平行四杆强制顶出取苗的技术思路,设计了一种水稻钵体苗凸轮渐进顶出式取苗装置,构建了取苗顶杆回程段、升程段、回转段轨迹方程,确定了取苗凸轮轮廓曲线;建立了取苗顶杆机构运动学模型,明确了取苗顶杆与钵体苗盘下拉的运动关系。分析了钵体苗初始顶苗阶段顶出过程,确定了取苗顶杆最大极限回转速度。以野香优航1573、黄华占、甬优12为供试品种,以秧龄(两叶一心、三叶、三叶一心)、钵体含水率(40%、50%、60%)和取苗频率(4、6、8次/s)为试验因素,以取苗成功率和取苗损伤率为评价指标,开展正交试验。试验结果表明:3个供试品种取苗成功率为95.68%~100%,取苗损伤率为0.45%~3.80%,且秧龄对取苗成功率、取苗损伤率影响最大,钵体含水率、取苗频率影响相对较小,取苗损伤率与取苗成功率呈负相关趋势;优选水平为秧龄三叶一心、钵体含水率50%、取苗频率4次/s,该条件下供试品种甬优12取苗成功率均值为99.78%,取苗损伤率均值为0.22%。研究结果可为水稻钵体苗高效低损有序抛秧机的研制提供关键技术与核心部件。

       

      Abstract: A rice potted seedling throwing machine is required for high stability in high-speed operation, high adaptability to different seedling ages, as well as a low damage rate in the seedling-taking device. In this study, a cam progressive ejecting-out seedling-taking device was designed for the rice potted seedling, according to the quadratrix curve and parallel four-bar mechanism. The quadratrix curve was taken as the profile curve of the return section and lifting section of the seedling-taking cam. While the elliptic curve was used as the contour curve of the rotary section of the seedling extraction cam. The trajectory equations of the return section, lifting section, and rotary section of the seedling-taking top-bar were established to determine the profile curve of the seedling-taking cam. Subsequently, the kinematic model of the seedling-taking top-bar mechanism and a single-group seedling-taking top-bar were established to determine the downward motion relationship between the seedling-taking top-bar and the potted seedling tray. As such, the horizontal movement of the seedling-taking top-bar was analyzed to determine the relationship between the rotational speed of the seedling-taking top-bar mechanism. The ejection state of the rice potted seedling was further explored during the initial seedling-taking stage. Furthermore, the maximum limit rotational speed of the seedling-taking top-bar mechanism was ultimately determined in conjunction with actual operations. A systematic investigation was implemented to explore the effects of different factors on the working performance of the seedling-taking device. Yexiangyouhang 1573, Huanghuazhan, and Yongyou 12 were selected as the test varieties. Taking the seedling age (two-leaf one-heart, three-leaf, and three-leaf one-heart), moisture content seedlings (40%, 50%, and 60%), and seedling-taking frequency (4, 6, and 8 times/s) as test factors, orthogonal experiments were conducted with the success rate and damage rate of seedling-taking as evaluation indexes. The specific experiments were carried out in the Key Laboratory of Modern Agricultural Equipment at Jiangxi Agricultural University. The experiment results indicated that the success rates of seedling-taking ranged from 95.68% to 100% for the three rice varieties. The damage rate of seedling-taking was ranged from 0.45% to 3.80%. At the same time, the seedling age shared the greatest impact on the success rate and damage rate of seedling-taking, while the moisture content seedlings and seedling-taking frequency presented relatively smaller effects. A negative correlation was observed between the damage rate and success rate of seedling-taking. The seedling-taking device was used for the subsequent optimization. Data analysis was used to determine the optimal combination of test factors. An optimal combination was achieved with three-leaf one-heart seedling age, 50% moisture content, and a seedling-taking frequency of 4 times/s. The average success rate of seedling-taking for the variety Yongyou 12 was 99.78%, and the average damage rate of seedling-taking was 0.22%. The seedling-taking device can effectively improve the existing seedling-taking mechanisms of seedling-throwing machines. The finding can provide the key technologies and core components for the subsequent development of efficient, low-damage, and orderly rice potted seedling throwing machines.

       

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