全秸秆纤维育苗穴盘的制备及其性能分析

    Preparation and performance analysis of whole straw fiber seedling trays

    • 摘要: 为探讨吸滤法制备全秸秆纤维育苗穴盘及其性能,该研究以小麦秸秆为原料,采用不同预处理方法获取秸秆纤维,研究了不同预处理条件下得到的秸秆纤维特性及其对负压吸滤所制备育苗穴盘性能的影响。结果显示,通过生物发酵耦合机械盘磨(CS)及生物发酵基础上加入MnO2(0.05%,CSM)、KOH(1%,CSK)和二者联合(CSMK)处理,所得解离纤维平均长度分别为2.20、1.95、1.70、1.55 mm,平均宽度96、94、94、86 µm。制得的育苗穴盘干、湿拉伸强度、压缩强度、耐水性均随加入MnO2或/和KOH有明显提升。选择CSMK秸秆纤维穴盘进行育苗试验,所育黄瓜、小番茄、羊角酥和朝天椒苗壮苗指数分别比塑料穴盘对照高46.67%、61.54%、76.92%、171.43%,叶片 SPAD值和根系活力均高于对照组10%、37%以上。试验表明,通过吸滤法可以将生物发酵耦合机械盘磨获得的大尺寸麦秸纤维制成用于蔬菜育苗的穴盘,且秸秆物料在生物发酵基础上添加MnO2或/和KOH可显著促进纤维束解聚,纤维尺寸分布更均匀,更有利于增强育苗穴盘机械性能和耐水性能。该研究为秸秆纤维育苗容器开发提供理论依据。

       

      Abstract: To explore the preparation and properties of seedling trays with large-size straw fibers, wheat straw was selected as raw material, and four typers of pretreatments, i.e. biological pretreatment, biological pretreatment plus MnO2, biological pretreatment plus KOH, biological pretreatment plus MnO2 and KOH, were applied to obtain large size straw fibers. The resulting fibers labeled as CS, CSM, CSK, and CSMK were then used to produce seedling trays through negative pressure suction filtration molding method. Characteristics of the straw fibers obtained under different pretreatment conditions and their effects on the preparation and properties of seedling trays were studied. The results showed that the average lengths of fibers of CS, CSM, CSK and CSMK were 2.20, 1.95, 1.70 and 1.55 mm, and the average widths were 96, 94, 94 and 86 µm, respectively. Mechanical properties of the seedling trays made from the obtained fibers showed that the dry and wet tensile strengths increased with fibers that pretreated with MnO2 or/and KOH. CSMKT trays exhibited the highest mechanical strength among all samples tested, with a dry tensile strength that was 128% greater and a wet tensile strength that was approximately twice that of the trays made from CS fibers. In terms of water resistance, it was observed that the maximum water absorption rates of the various trays after 240 minutes were 629% for CST, 519% for CSMT, 524% for CSKT, and 523% for CSMKT. The results indicated that the seedling trays fabricated from straw fibers treated with MnO2 and/or KOH exhibited superior bonding properties, resulting in enhanced structural integrity under water conditions. Solubility and swelling tests results showed that significant dissolution and swelling were observed for CST trays, indicating its relatively loose structural configuration compared to that of the more tightly bonded CSMT, CSKT, and CSMKT samples. Notably, lowest dissolution rate as well as swelling rate were observed for CSMKT, demonstrating its enhanced structural cohesion and dimensional stability. In particular, the thickness swelling rate of CSMKT was 1.26%, which was more than 50% lower than that of CST trays, highlighting its potential to maintain structural integrity under varying moisture conditions. A comparative seedling nursery test was conducted using CSMKT as experimental group and plastic seedling trays as control. It was found that the seedlings grew well in the straw fiber-based trays, with seedling strength index of cucumber, tomato, croissant, and chili pepper increased by 46.67%、61.54%、76.92% and 171.43% compared to that of the control group. Besides, the SPAD value and root vitality of the seedlings of experimental group were generally higher than that of the plastic trays by more than 10% and 38%, respectively. A cost calculation regarding material and energy consumption under pilot conditions showed that the production cost of the seedling trays prepared with large size straw fiber under different pretreatment conditions ranged from 0.49 yuan/piece to 0.51 yuan/piece, indicating good economic viability. This study showed that the large-size wheat straw fibers obtained by biological fermentation coupled with mechanical disc milling could be made into seedling tray by suction filtration method. The addition of MnO2 or/and KOH on the basis of biological fermentation could significantly promote the deaggregation of fiber bundles, making the fiber size distribution more uniform, which was more conducive to enhancing the mechanical properties and water resistance of the seedling trays.

       

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