孙飞,冀宏,杨胜清,等. 高速内啮合齿轮泵齿圈的微动现象及验证[J]. 农业工程学报,2024,40(24):1-7. DOI: 10.11975/j.issn.1002-6819.202407219
    引用本文: 孙飞,冀宏,杨胜清,等. 高速内啮合齿轮泵齿圈的微动现象及验证[J]. 农业工程学报,2024,40(24):1-7. DOI: 10.11975/j.issn.1002-6819.202407219
    SUN Fei, JI Hong, YANG Shengqing, et al. Micro-motion phenomenon and verification of ring gear of high-speed internal gear pump[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(24): 1-7. DOI: 10.11975/j.issn.1002-6819.202407219
    Citation: SUN Fei, JI Hong, YANG Shengqing, et al. Micro-motion phenomenon and verification of ring gear of high-speed internal gear pump[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(24): 1-7. DOI: 10.11975/j.issn.1002-6819.202407219

    高速内啮合齿轮泵齿圈的微动现象及验证

    Micro-motion phenomenon and verification of ring gear of high-speed internal gear pump

    • 摘要: 为了探明高速内啮合齿轮泵摩擦副的磨损机理,改善摩擦副的润滑条件,该研究建立了内啮合齿轮泵的瞬态动力学模型,发现了齿圈的微动现象,并通过原位测量试验进行了验证,结合仿真和试验明确了齿圈的微动特性。结果表明,在惯性力影响下,齿圈同时存在径向和轴向微动现象;转速越高,齿圈的径向微动量越大,与泵体的接触位置具有随机性,而轴向微动幅值逐渐减小,转速从1006 r/min升至3002 r/min,齿圈的轴向微动幅值减小了27 μm,但与配合面的接触频率每秒增加了1.46次;齿圈端面与泵体配合面存在接触后反弹和再次接触反弹的现象,并且两次接触的位置不同,仿真与实际接触位置吻合;当转速超过3000 r/min,齿轮副发生磨损,并且平键连接方式下的齿圈端面磨损更显著,表明高转速下,花键连接更优,花键或平键连接方式下,小齿轮的轴向微动量均比齿圈小,最大为5 μm。研究结果可为高速内啮合齿轮泵摩擦副的抗磨减摩设计提供指导。

       

      Abstract: High-speed hydraulic pump is to comply with the inevitable electrification trend of hydraulic power unit, the internal gear pump, because of its simple structure, high power density, low noise, small flow pulsation and other advantages, is widely sought-after in agricultural machinery, engineering machinery and other mobile machinery. However, increased wear of the friction pair is one of the bottlenecks limiting its high-speed design. Under the spline or flat key connection, the microscopic degrees of freedom of both the pinion gear and the ring gear are not constrained, which leads to extremely complicated kinematic and dynamic behaviors of the gear pair under the influence of inertia force, oil film pressure and medium temperature rise. In order to explore the wear mechanism of the friction pair of high-speed internal gear pump and improve the lubrication conditions of the friction pair, a transient dynamic model of internal gear pump was established. The casing of a real internal gear pump cartridge kit was simplified as a circular ring, and the low and the high pressure side plates were simplified as side plate 1 and side plate 2, respectively, where the side plates were used to limit the axial displacement and the radial displacement of the ring gear was limited by the circular ring. The inner spline surface of the pinion gear and the spline shaft, the pinion tooth surface and the inner tooth surface of the ring gear were defined as surface-to-surface contact, and the other parts were defined as general contact for their unknown contact state. The clearance of each friction part is determined according to the actual product, and the implicit dynamic analysis step was used to solve the final state between each component. The contact pressure was used to characterize the contact state of each component, and when the contact pressure is not zero, contact has occurred. Further, an in-situ measurement experiment system was established, where three eddy current displacement sensors were arranged on the same axis to monitor the spokes of the ring gear, the ring gear teeth and the pinion gear teeth, respectively. The micro-motion characteristics of the ring gear were clarified by combining simulation and experiment, in which the axial micro-motion of ring gear was verified by in-situ measurement experiment. The results show that, under the influence of inertia force, the ring gear exists radial and axial micro-motion phenomenon at the same time. The higher the rotational speed, the greater the radial micro-motion of the ring gear, and the contact position with the pump body has a randomness. Although the axial micro-motion amplitude gradually decreases with increasing speed, the ring gear will be biased to a certain side of the pump casing, and the contact frequency of the friction pair is increased. By increasing the rotational speed from 1006 r/min to 3002 r/min, the amplitude of the axial micromotion of the ring gear decreases by 27 μm, but the frequency of contact with the mating surface increases by 1.46 times per second. There is a phenomenon of rebound after contact and rebound again after contact between the end face of ring gear and the mating surface of pump casing, and the contact position is different at the second time. The simulated and actual contact positions are highly compatible. When the rotational speed exceeds 3000 r/min, the gear pair wears, and the wear on the end face of the ring gear is more significant in the flat key connection, indicating that the spline connection is more favorable at high rotational speed. No significant wear occurs on the pinion gear in either the flat key or spline connection, indicating that the axial micromotion of the pinion gear is less than that of the ring gear, with a maximum of 5 μm. Comprehensive test and simulation results show that the micro-motion phenomenon of the ring gear is practically existed, and the rotational speed is one of the factors affecting its micro-motion, and the friction vice clearance design of the conventional rotational speed products can not meet the high speed operation. In addition, further clarification of the influence factors of micro-motion of ring gear is the key to the design of anti-wear and friction reduction of the friction pair of high speed internal gear pump.

       

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