基于相对湿度变化规律的胡萝卜热风干燥相对湿度调控

    Relative humidity control of hot air drying carrot drying based on the law of relative humidity change

    • 摘要: 为优化调控相对湿度(relative humidity,RH),以提高果蔬恒温热风干燥的干燥效率和品质,该研究提出了基于RH变化规律的调控方式。在干燥前期,物料蒸发出的水分使得RH上升,当检测到RH趋于稳定时转入干燥中期。在干燥中期,当RH呈下降趋势时,关闭排湿升高RH,以降低表面水分蒸发量(E)并提高内部水分迁移量(D);当RH呈上升趋势时,开启排湿降低RH以提高E值。若关闭排湿后,表面蒸发的水分不足以使RH升高,或物料温度趋近于干燥介质的温度时,干燥转入干燥后期。在干燥后期开启排湿降低RH以增大E值,当RH变化速率小于1%/min时,达到干燥终点。干燥温度60 ℃,风速3.0 m/s的胡萝卜干燥试验结果表明,第0~8 min为干燥前期,在第9 min时RH变化速率小于0.5%,进入干燥中期。第9~142 min为干燥中期,此阶段内RH呈现下降趋势的时间逐渐缩短,而呈现上升趋势的时间逐渐延长。在第137~142 min内,RH不再呈现上升趋势,转入干燥后期。142 min以后为干燥后期,第370 min时RH变化速率小于1%/min,干燥过程结束。该RH控制方式提高了D值降低了E值,使得DE值在0.2~2.3 h内维持基本相等,相应的物料温度呈现阶梯上升的变化趋势。在0~0.2 h内,表明水分累积量(Q)迅速上升,物料被一层水膜包裹,不会产生明显的结壳现象;在0.2~2.3 h内,Q值在零点处上下波动,共产生3个零点,干燥速率逐渐降低,迁移至表面的水分即刻在表面蒸发,未产生积累,延缓结壳发生时机且脱除了大量水分;在2.3 h以后,Q逐渐小于0,物料表面产生明显结壳现象并逐渐增厚。自动控湿干燥条件下干燥时间为6.1 h,复水比和收缩率分别为(4.41±0.02)g/g、(27.32±1.51)%,相对于恒定20% RH时干燥时间缩短了24.6%,保留了较多的水分迁移孔道。基于RH变化规律的RH调控方式提高了干燥效率和品质,为果蔬热风干燥过程中如何调控RH提供理论依据。

       

      Abstract: In the hot air drying process, step-down relative humidity (RH) means that RH is gradually reduced to improve the drying efficiency and quality. The step-down RH hot air drying method has been successfully applied to the drying processing of yam slices, Dahongpao pepper, papaya slices and other materials. In the drying process, how to regulate the relative humidity in stages to improve the efficiency and quality is the key point of the research on the stage of dehumidification. At present, there are three main stage dehumidification control methods: two-stage dehumidification, multi-stage dehumidification drying and RH control method based on material temperature. RH has a significant effect on both internal moisture migration and surface moisture evaporation. The changes of internal moisture migration and surface moisture will be reflected in the changes of RH. When RH shows an upward trend, it indicates that the increase of surface moisture evaporation makes RH rise. When RH shows a downward trend, it indicates that the internal water moisture increases and the surface water evaporation is not enough to make RH rise. RH control policy based on RH changing was as follows. In the early drying stage, the evaporation of the material itself made the RH rise. When the RH became stable, it was transferred to the middle drying stage. In the middle drying period, when RH showed a downward trend, the dehumidification was closed and the RH was increased to reduce the surface water evaporation (E) and increase the internal water migration (D). When RH was rising, the dehumidification was opened and the RH was decreased to increase E. If the moisture evaporation on the surface was not enough to increase RH, or the temperature of the material approached the drying medium temperature, the drying was transferred to the later stage. In the late drying period, dehumidification was opened to reduce RH to increase E value. When the change rate of RH was less than a certain range, the drying end point was reached. Under drying temperature 60 oC and air velocity 3.0 m/s, the drying test results of carrot showed that 0-8 min was the early drying stage, and the RH change rate was less than 0.5% at 8 min. Afterwards, the carrot entered the middle drying stage. During the drying period from 8 to 131 min, the time of RH decreasing trend was gradually shortened. The time of RH rising trend was gradually extended. Within 137-142 min, RH no longer showed a rising trend and entered the late drying period. After 142 min, it was the late drying stage. At 370 min, the RH change rate was less than 1%/min, and the drying process ended. The RH control mode increased D value and decreases E value, so that D and E values remained basically equal within 0.2~2.3 h. Meanwhile the material temperature presents a step-rising trend in corresponding. Within 0~0.2 h, it indicated that the accumulation of water (Q) raised rapidly. The material was wrapped by a layer of water film and no obvious crust phenomenon occurred. Within 0.2~2.3 h, Q value fluctuated up and down at zero point and drying rate decreased gradually, producing 3 zero points in total. The water migrating to the surface immediately evaporated on the surface without accumulation, delaying the time of crust occurrence and removing a large amount of water. After 2.3 h, Q is gradually less than 0, and the surface of the material produced obvious crust phenomenon and gradually thickened. The drying time was 5.6 h, the rehydration ratio and shrinkage rate were (4.41±0.02) g/g and (27.32±1.51)%, respectively. Compared with the constant 20%RH, the drying time was shortened by 24.6%, and more water migration channels were retained. The RH control method realized automatic control of RH, improved drying efficiency and quality, and provided theoretical basis and technical support for RH control during hot air drying of fruits and vegetables.

       

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