穴盘苗夹取力学试验台设计与测试分析

    Design and test analysis of seedling pick-up mechanical equipment for automatic transplanting

    • 摘要: 针对穴盘苗自动移栽苗钵夹取受力不清的问题,设计了一种由直线模组带动的多针钳夹式取苗力学试验台。采用气缸驱动方式构造出活动可调的多针夹钵取苗执行器,配置滚珠丝杠直线滑台模组驱动夹取执行器,组合位移传感器、拉压力传感器以及高精度控制与数据采集系统精准检测取苗瞬态过程的位移量和作用力值变化。开展夹钵取苗力学测试,研究发现取苗过程是滑针斜插、平行夹持、提升移位等多种夹取动作交织组合作用的过程,苗钵在滑针斜插与平行夹持作用下有集聚松动脱盘的趋势,夹钵取苗的作用力主要用来克服苗钵与穴孔之间建立的黏附力。进行取苗力学特性分析,结果显示粗细两种夹取针的斜插力有显著性差异,取苗运行速度对脱盘力、提取力的影响显著,两种夹取作用力有相关性。整体上弹性纤细夹取针的取苗作用对苗钵的扰动小,成功取苗需要夹取针深入夹持苗钵脱盘。采用插-夹-拔组合式取苗操作,苗钵的完整率在97%以上。该研究可为穴盘苗夹取受力分析、高效低损取苗机构优化设计提供指导。

       

      Abstract: The labour shortage and efficient rotation of cropping production have made vegetable growers become increasingly interested in the automating transplanting operation. The reported transplanting devices have a certain degree of seedling damages, and there is still some prospect for improvement in success of seedling transplanting. It is very important to understand the force condition of picking up seedling in the process of automatic transplanting. In this paper, a multi-pin pincette-type mechanical test equipment was designed to detect various force conditions and carry out the dynamic analysis in picking up seedlings from their growing tray cells. It was to efficiently developed a pincette-type end effector with the use of two fingers and four needles for picking up seedlings, which was driven by the multiple cylinders. The ball screw linear was constructed to move the pincette-type end effector to pick up seedlings. For Accurately detecting the displacement and the value change of the applied forces in the process of automatic picking, the displacement sensor, the tension/pressure sensor and the high precision control and data acquisition system was constructed on the basis of the combined innovation method. The size of the sliding needle and the running speed of picking seedlings were selected as the test conditions. And the mechanical test of grasping and picking root lumps for automatic transplanting vegetable seedlings was carried out under the different influencing factors. It was found that the process of picking seedlings was a combination of multiple mechanical actions, such as inclined penetration of sliding needles, parallel grasping of sliding needles, vertical extractionof sliding needles, and so on. A sudden squeezing of the seedlings by the sliding needles at the maximum depth of penetration worked better for helping to loosen their root lumps away of the growing tray cells. In order to successfully picking up seedlings, it was further to maintain the grasping deformation of the root lumps and forcing them to completely break away from the adhesion of the tray cells. The dynamic analysis in picking up seedlings from their growing tray cells was carried out according to the measured data. The statistical analysis of variance (ANOVA) further showed that the size of the sliding needle had a highly significant effect on the penetrating forces, and the running speed of picking seedlings had a significant effect on the desorption force and the pulling force. Further, the pulling force in picking up seedlings from their growing tray cells was related to the desorption force of the root lumps. For the low-speed operating state, the oblique penetrating force of the thick sliding needles with a diameter of 2 mm was 1.6 times that of a thin sliding needles with a diameter of 1.5 mm. Under the measured seedling conditions, the desorption forces of plug seedlings grown in the 72-cell trays was more than 10 times of their own seedling weights. For successful automatic transplanting of plug seedlings in the growing trays, the applied forces in the process of automatic picking was mainly used to overcome the establishing adhesion forces between the seedling roots and the cell walls. When a fine needle with a diameter of 1.5mm was selected and the running speed was 25 mm/s, the integrity of the seedling root lump was better. On the whole, the picking effects of the elastic thin needles with less disturbance to the root lumps were better than that of the rigid thick needles. These plug seedlings for transplanting could be successfully extracted from their growth cells by the combinated actions of the inclined penetration, parallel grasping and vertical extractionof sliding needles. The integrity rates of root lumps in picking up seedlings was more than 97% which of transplanting performance was satisfactory. This study would provide guidance for the optimal design of the high-efficiency and low-damage seedling picking mechanism.

       

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