兼顾水力性能与磨蚀性能的水泵水轮机设计

    Design and numerical validation of a pump turbine considering hydraulic and abrasion performance

    • 摘要: 可逆式水泵水轮机被广泛应用于抽水蓄能电站承担基荷的同时,通过变工况运行快速响应电网需求以助力新能源的并网发展。为提升水泵水轮机的能量效能、结构机能与运行稳定性能,本文从水力性能与泥沙磨蚀性能双向角度设计一中高水头水泵水轮机(发电水头HT=315m,抽水扬程HP=310m),其中反问题法控制叶片上冠和下环流线的载荷分布,通过曲线插值法拟定子午面流道形状,设计初代水泵水轮机。等速度矩法确定蜗壳截面积变化规律,等角螺旋线法设计导叶型线。采用拉丁超立方抽样算法结合NSGA-Ⅱ非支配排序多目标遗传算法优化初代水泵水轮机,在设计空间内生成Pareto前沿最优解集寻优。SST k-ω湍流模型与Tabakoff磨蚀模型被用于计算各方案的双向水力性能与泥沙磨蚀性能,得到最优方案抽水与发电模式下的最优水力效率分别为91.8%和93.19%,且在0.8QBEP~1.2 QBEP区间内,两模式水力效率均大于85%。此外,相比于转轮叶片进出口侧平行于旋转轴,叶片进水边靠近上冠和下环分别向吸力侧和压力侧偏移角度θ1=6.93°,出水边靠近上冠和下环分别向压力侧和吸力侧偏移角度θ=8.62°时(抽水模式流动方向),叶片的平均磨蚀率在抽水和发电模式下分别下降了9.26%和 9.71%。双向运行模式的不同工况发现过流能力与泥沙磨蚀关联性:叶片表面泥沙体积分数平均值、叶片近壁面泥沙速度平均值以及叶片平均磨蚀率分别与流量呈五次函数、二次函数和三次函数关系。

       

      Abstract: Reversible pump turbines are extensively used in pumped storage plants to bear the base loads and rapidly respond to power grid demands by switching operating conditions, thus significantly contributing to the integration of new energy sources into the grid. To improve the energy efficiency, structural function and operational stability of pump turbine, this study designs a medium to high head pump turbine (HT=315 m, HP=310 m) from the two-way perspective: hydraulic performance and sediment abrasion performance. The design process involves controlling the load distribution on the blade crown and band streamlines using an inverse method, determining the meridional flow passage shape through curve interpolation, and formulating the initial pump-turbine design. The method of equal velocity moment is applied to define the change in cross-sectional areas of the volute, while equirectangular helix method is used to design the guide vane profiles. Optimization of the preliminary pump-turbine design is achieved using the Latin hypercube sampling algorithm combined with the NSGA-II non-dominated sorting genetic algorithm, generating a Pareto front of optimal solutions within the design space. The SST k-ω turbulence model and the Tabakoff abrasion model are adopted to investigate hydraulic and abrasion performance of various pump turbine designs by numerical simulation. The optimal design achieves hydraulic efficiencies of 91.8% and 93.19% in pumping and generating modes, respectively. In the interval of 0.8QBEP~1.2QBEP, the hydraulic efficiency exceeds 85% in both modes. For the optimized pump turbine model in pumping mode, the blade inlet edge near the upper crown and lower ring are offset towards the suction and pressure sides by θ1=6.93°, respectively. Conversely, the blade outlet edge near the upper crown and lower ring are offset towards the pressure side and suction side by θ=8.62°. This inclination results in a reduction of the average blade abrasion rate by 9.26% and 9.71% in pumping and generating modes, respectively. Analysis under diverse operating conditions revealed correlations between flow capacity and sediment erosion: the average sediment volume fraction on blade surfaces, the mean sediment velocity near blade walls, and the average blade erosion rates exhibit polynomial relationships with flow rate, a fifth-degree function for volume fraction, a quadratic function for velocity, and a cubic function for erosion rate.

       

    /

    返回文章
    返回