基于轮辋双向应变的非道路轮胎垂向载荷估计

    Estimation of Vertical Load for Off-Road Tires Based on Bidirectional Strain of Wheel Rim

    • 摘要: 针对非道路轮胎垂向载荷预测困难和精度较低的问题,该研究提出一种基于轮辋双向应变的非道路轮胎垂向载荷估算方法,在分析受垂向载荷后轮辋的径向与切向应变基础上,设计了一套基于高精度销轴式传感器的轮辋应变采集系统。通过轮胎转鼓试验台开展多工况测试试验,建立了轮胎滚动过程中轮辋切向及径向应变的数据集,并利用自注意力卷积神经网络(self-attention convolutional neural network,AT-CNN)构建了轮胎垂向载荷估算模型。估算结果显示,AT-CNN估算模型平均绝对误差为95.68N,均方根误差为100.54N。相较于传统深度神经网络(deep neural network,DNN)估算模型,AT-CNN模型的平均绝对误差降低82.83%,均方根误差降低82.90%。通过十折交叉验证试验,证明AT-CNN模型具有良好的泛化能力,所提出的方法可实现非道路轮胎垂向载荷实时且准确的估计。

       

      Abstract: Tires are the only components that come into contact with the ground and continuously interact with it during the operation of agricultural vehicles. At the same time, tires are also the core of carrying and driving agricultural machinery such as tractors, and the working state of tires directly affects various performance of agricultural vehicles. The typical characteristics of agricultural tires include large load fluctuations, special pattern shapes, harsh working environments, and significant tire body vibrations, which make it difficult to accurately obtain tire vertical loads in practical operations. However, vertical load has a significant impact on the performance of agricultural machinery and is a key factor in evaluating and optimizing the efficiency and stability of agricultural machinery operations. An off-road tire vertical load estimation method based on bidirectional strain of wheel rims is proposed to address the difficulties in obtaining vertical loads for agricultural tires and the low estimation accuracy of traditional models. Taking off-road tire as the research object, the radial and tangential strains of the wheel rim under vertical load were analyzed, and a wheel rim strain acquisition system based on high-precision pin axis sensors was designed. Multiple typical working condition tests were conducted using a tire drum test bench, and the strain curve of the wheel rim during tire rolling was obtained. We conducted data denoising, period partitioning, data filtering, and period feature extraction on the corresponding strain curve, and established a dataset of tangential and radial strains of the wheel rim during tire rolling process. A tire vertical load estimation model was constructed using a Self-Attention Convolutional Neural Network (AT-CNN), which takes periodic tangential strain curve and periodic radial strain curve as inputs. The model consists of two single load prediction networks and a coupled network. Two single load prediction networks input periodic radial strain curves and periodic tangential curves, respectively. The coupled network takes the corresponding two periodic radial and tangential curves as inputs, and they both output predicted values of vertical loads. The estimation results show that the Mean Absolute Error (MAE) of the AT-CNN estimation model is 95.68N, and the Root Mean Square Error (RMSE) is 100.54N. The MAE of the traditional deep neural network (DNN) model is 557.35N, and the RMSE is 588.07N. Compared with the DNN network, the MAE of AT-CNN is reduced by 82.83%, and the RMSE is reduced by 82.90%. In order to understand the working principle and feature extraction process of load prediction networks, the t-distributed stochastic neighbor embedding (t-SNE) method is applied to reduce the dimensionality of features in the network and visualize them. The visualization results show that after the input data is processed by the AT-CNN, the similarity of features with the same strain becomes closer and the classification features become more obvious. Analyze the generalization ability of AT-CNN through a 10-fold cross test. The experimental results show that in ten experiments, the average MAE of DNN is 647.32N, and the average RMSE is 650.16N. In ten experiments, the average MAE of AT-CNN is 98.73N and the average RMSE is 102.33N. Compared with the DNN model, the AT-CNN model has higher prediction accuracy, and the MAE and RMSE distributions are more concentrated, indicating that the AT-CNN model has higher prediction accuracy and generalization ability. Verify the ability of key modules such as self-attention module and feature fusion module to improve the overall performance of the AT-CNN through ablation experiments. The experimental results show that the self-attention module and feature fusion module significantly improved the estimation accuracy of the network. Research has shown that the proposed off-road tire vertical load estimation method based on bidirectional strain of the wheel rim achieves real-time and accurate estimation of the vertical load of off-road tires.

       

    /

    返回文章
    返回