丘陵地区甘蔗种植机仿形覆土器设计与试验

    Design and test of a contour-following soil cover device for sugarcane planters in hilly areas

    • 摘要: 针对现有甘蔗种植机覆土器适用范围有限,在丘陵地区作业出现覆土厚度不均匀,从而影响甘蔗发芽率等问题,该研究设计了一种仿形覆土器。依据覆土器的整机结构和工作原理,基于静力学与动力学分析确定了覆土圆盘关键参数。根据覆土农艺要求,对仿形方案及覆土圆盘液压缸进行分析。建立仿形液压控制系统数学模型,并验证控制系统的稳定性;采用主从控制策略对两液压缸进行控制,主回路采用PID控制器,从回路分别采用PID、模糊PID控制器,对比液压缸调整能力、响应时间及两缸位移差。仿真结果显示:主回路调整时间为0.16 s,超调量为7.3%;从回路在不同控制器下的调整时间为0.49和0.21 s,超调量为12.1%和5.2%,最大位移差为4.2和0.42 mm。从回路采用模糊PID控制器效果良好,两液压缸基本实现同步伸缩。田间试验表明,覆土圆盘直径300 mm、厚度3 mm、圆盘张角60°时,平坦地表作业时覆土厚度为77~83 mm,有坡度地表作业时覆土厚度为74~85 mm,变异系数分别为1.88%和3.47%,控制系统最大响应时间为0.28 s,两覆土圆盘液压缸伸缩量最大位移差为0.69 mm;满足仿形要求。

       

      Abstract: Planting has been one of the most critical stages during sugarcane production. Sugarcane planting can also directly determine whether to germinate successfully and grow healthily. However, the soil cover devices have been limited to the uneven soil cover of sugarcane planters in the hilly regions. The resulting germination rates of sugarcane cannot fully meet the agronomic requirements of large-scale production in recent years. In this study, a novel soil cover device was developed to contour to the surface morphology, in order to ensure uniform soil cover for sugarcane planting in the hilly areas. The soil cover device consisted of soil cover discs, a pressing wheel, and hydraulic cylinders of soil cover disc. The forces acting on the soil cover discs were analyzed using statics and dynamics. The primary resistance of soil cover discs significantly increased to originate from the soil, as the penetration depth or soil cover disc diameter increased. Furthermore, the soil cover disc diameter and thickness were determined to be 300 and 3 mm, respectively, according to the soil conditions and agronomic requirements in Guangxi Province, China. The contour-following system was proposed in the device. An overall hydraulic system was developed for a double-row sugarcane planter. The hydraulic cylinders were designed for the soil cover discs. The forces acting on the soil cover discs were analyzed using the lever principle. The hydraulic cylinder specifications were determined as 32 and 18 mm for the inner and piston diameters, respectively. There was a correlation between contour-following and soil cover. The soil cover thickness was adjusted to control the penetration depth of the discs using slope adjustments, according to the extension or retraction of the hydraulic cylinders. Its stability was then validated to enhance the response speed and control precision of the contour-following system. A mathematical model was established for the hydraulic control system. A master-slave synchronization control strategy was adopted to reduce the displacement difference between the two hydraulic cylinders. A PID controller was used to control the primary circuit of the hydraulic cylinder, in order to ensure the rapid response. A series of simulations were performed on the AMESim platform. A steady state of the system reached within 0.16 s, with an overshoot of 7.3%, fully meeting the design requirements. Both PID and adaptive fuzzy PID controllers were employed in the secondary hydraulic cylinder circuit, in order to accurately track the primary circuit. A comparison of the performance was made on the adjustment capability, response time, and displacement difference between the two cylinders. Simulation results revealed that the adjustment time was 0.49 s, the overshoot was 12.1%, and the maximum difference of displacement between the two cylinders was 4.2 mm with the PID controller. In the adaptive fuzzy PID controller, the adjustment time was reduced to 0.21 s, the overshoot was 5.2%, and the maximum difference of displacement was 0.42 mm. The superior performance was achieved in the near-synchronous extension and retraction of the two hydraulic cylinders. Field tests were conducted to validate the performance of the system. Results showed that the soil cover thickness ranged from 77-83 mm on the flat surfaces and from 74-85 mm on the sloped surfaces, when the soil cover disc diameter was 300 mm, the thickness was 3 mm, and the disc angle was set to 60°. The coefficients of variation for the soil cover were 1.88% and 3.47%, respectively. The maximum response time of the control system was 0.28 s, and the maximum displacement difference between the two hydraulic cylinders was 0.69 mm. Overall, the optimized system fully met the contour-following requirements. These findings can provide valuable insights and references to improve the soil cover performance of sugarcane planters.

       

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