制备工艺对菌丝复合材料抗压性能的影响

    Effects of preparation process on the compressive property of mycelium composite materials

    • 摘要: 为获得菌丝复合材料抗压性能的最佳工艺参数,该研究以压缩强度为评价指标,通过筛选与优化试验研究了真菌菌株、培养基质、基质粒径和接种量对菌丝复合材料抗压性能的影响。结果表明,采用Ganoderma resinaceum为供试菌株、芦苇秆与玉米芯为复配基质,在基质粒径为0.075~2.000 mm、接种量为7.5%的工艺参数下能制得压缩强度较高的菌丝复合材料,其10%相对形变的压缩强度达到190.99 kPa,为18.0 kg/m3聚苯乙烯泡沫塑料的1.90倍。该研究结果可为制备环保可降解菌丝包装材料提供参考,同时对提高芦苇秆等农业废弃物的综合利用率具有一定的实际意义。

       

      Abstract: Agricultural straw (such as reed straw) has been underutilized to result in wasted resources and environmental pollution in recent years. A novel biodegradable packaging material, mycelium composite material can be expected to replace the foamed plastics. Fungi strains are also used to degrade agricultural straw, in order to improve the utilization rate of agricultural straw. This study aims to optimize the preparation process of mycelium composite materials with high compressive properties. A systematic investigation was implemented on the effects of fungi strains, inoculum amounts, substrate types, and particle sizes on the compressive property of mycelium composite material using compressive strength as the evaluation index. A total of ten fungi strains were selected, including Ganoderma resinaceum, Pleurotus ostreatus, Pleurotus sajor-caju, Trametes sanguinea, Pleurotus geesteranus, Flammulina filiformis, Agrocybe aegerita, Pholiota squamosa, Lentinus edodes, and Hericium erinaceus. The fungi strains were inoculated into kenaf and cottonseed hull compound substrate, in order to cultivate mycelium composite material. Results showed that the compressive strength of Ganoderma resinaceum group was significantly higher than the rest strains, due mainly to the compact external mycelial layer and tight hyphal network. The high growth rate was also attributed to a more compact mycelium network structure. Ganoderma resinaceum was inoculated into 17 substrates, including noil, kenaf, reed straw, cottonseed hull, corn cob, sawdust, and eleven compound substrates composed of the above six raw materials. The best compressive strength was achieved in the RCC group (reed straw and corn cob). The reason was that the reed straw and corn cob were provided the appropriate void structure and sufficient nutrients, which was conducive to the dense hyphal network. Then Ganoderma resinaceum was inoculated into RCC for the particle sizes and inoculum amounts. The highest compressive strength was achieved in the substrate with a wide range of particle sizes (0.075-2.000 mm). The substrate was combined with the large and small particle sizes, in order to provide the suitable nutrition and growth space, thus promoting the formation of a dense network structure of mycelia. The highest compressive strength was achieved in the 7.5% of inoculum amount. The mycelium colonization was weak in the case of low inoculum amount, thus resulting in the lower compressive strength of the material. Meanwhile, the excessive inoculation amount also caused the mycelia to compete for nutrients and space, thus reducing the density of the mycelium network structure for the low compressive strength of the material. An optimal combination of parameters was then achieved to produce the mycelium composite material: Ganoderma resinaceum as the tested strain, reed straw, and corn cob as the compound matrix, 0.075-2.000 mm of particle size, and 7.5% of inoculum amount. The high compressive strength and excellent buffering performance were obtained under the conditions. The compressive strength of the mycelium composite material reached 190.99 kPa at 10% relative deformation, which was 1.9 times that of 18.0 kg/m3 EPS. The findings can provide a strong reference to optimize the parameters and compressive properties of mycelium composite material. The positive significance was offered to improve the utilization of agricultural by-products, such as reed straw.

       

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